Kuyini Umshini Wokwenza Imishini we-CNC Ekukhiqizweni Kwezimoto Ezithutha Ugesi?
Imishini eyinhloko ye-CNC esetshenziswa ekukhiqizweni kwe-EV yizicucu ze-fiber laser zezindlu zebhethri namaphaneli omzimba, izishisi ze-robotic laser zezixhumanisi zamaseli nama-busbars, izigayo ze-cNC eziqondile zezingxenye zemoto kanye nezindlu ze-inverter, kanye nama-router e-ATC ezingxenyeni zesakhiwo se-aluminium. Inqubo ngayinye iphatha izinto ezithile kanye ne-geometri yezingxenye ngaphakathi kwe-EV supply chain.
Ukukhiqizwa kwe-EV kusesigcawini somthamo wezimoto kanye nokunemba kwebanga lendiza. Iphakethe elilodwa lebhethri liqukethe izinkulungwane zokuxhumeka okuhlanganisiwe ngakunye. Injini eyodwa idinga ama-lamination ensimbi ye-silicon esikwe ngokunemba, izindlu ze-aluminium ezifakwe ngomshini ukuze zivumelane kahle, kanye nama-winding ethusi okumele ahlanganiswe ngaphandle kokulimala kokushisa.
Umphumela uba yindawo yokukhiqiza lapho imishini ye-CNC isetshenziswa kuzo zonke izigaba: ukuvala izinto zokusetshenziswa, ukwenziwa kwezingxenye, ukushisela i-subassembly, ukushintshwa kokugcina kwezindlu, kanye nokumaka umkhiqizo oqediwe. Ubuningi busukela enanini le-prototype ku-R&D kuya ezigidini zezingxenye ngonyaka ekukhiqizweni. Ingxube yezinqubo ihlukile kwezezimoto zendabuko ngoba ama-EV athatha indawo yenjini yokushisa yangaphakathi kanye nokudluliselwa ngamabhethri, ama-motor kagesi, kanye ne-electronics kagesi, ngayinye ifuna isethi yamathuluzi e-CNC ehlukile.
Ikhathalogi Yezingxenye Ze-EV: Yini Eyenziwa Ngomshini Futhi Kanjani
Ithebula elingezansi libonisa izingxenye ezinkulu ze-EV emishinini ye-CNC ezikhiqizayo. Lakhelwe njengereferensi yabathengi abacwaninga ngomshini wokusebenza we-EV supply-chain.
| Ingxenye ye-EV | Umsebenzi | Material | Inqubo ye-CNC |
|---|---|---|---|
| Indlu yebhethri | Amaseli avikela ukwakheka kwesakhiwo | I-Aluminium 6061 noma i-die-cast ADC12 | Ukusika nge-laser yefayibha + ukugaya nge-CNC |
| Ibhokisi lemojuli yebhethri | Amaqembu amaseli abe amamojula | Ishidi le-aluminium, 1 kuya ku-3 mm | Ukusika i-fiber laser |
| Amabhasi | Ukuxhumana okuphethe amandla kagesi phakathi kwamaseli | Ithusi noma i-aluminium, 1 kuya ku-5 mm | Ukusika nge-laser yefayibha + ukushisela nge-laser |
| Amapuleti okupholisa | Ukuphathwa kokushisa kwebhethri | I-aluminium eneziteshi ezihlanganisiwe | Ukusika nge-laser yefayibha + ukugaya nge-CNC |
| Ukuxhumana kwamaseli | Ukujoyina i-cell-to-busbar | Amathebhu ensimbi noma ethusi ahlanganiswe nge-nickel | Ukushisela nge-laser yerobhothi |
| Ama-lamination e-motor stator | Isitaki esiyinhloko se-electromagnetic | Insimbi ye-silicon, 0.2 kuya ku-0.5 mm | Ukusika i-fiber laser |
| Izindlu zezimoto | Ukuvalwa kwesakhiwo + kokushisa | I-aluminium die-cast | I-CNC milling + i-ATC router |
| I-rotor yemoto | I-magnetic core ejikelezayo | Insimbi enama-magnet omhlaba angavamile | Precision CNC milling |
| Izindlu ze-inverter | Isivalo se-elekthronikhi samandla | Aluminum | Ukusika nge-laser yefayibha + ukugaya nge-CNC |
| Umhlangano wembobo yokushaja | Isixhumi sokushaja sangaphandle | I-aluminium noma ipulasitiki yobunjiniyela | Ukugaya kwe-CNC + amathuluzi okujova |
| Amaphaneli amhlophe emzimbeni | Izingxenye zesakhiwo somzimba wemoto | Ishidi le-aluminium + izinsimbi ezithuthukisiwe | Ukusika nge-laser yefayibha + ukushisela kwerobhothi |
| Isembozo sephekhi yebhethri | Isembozo sangaphezulu esingenasici sephakethe | Ishidi le-aluminium, eligxivizwe noma elisikiwe | Ukusika nge-laser yefayibha + ukushisela |
I-EV eyodwa idinga cishe imindeni engu-20 kuya kwengu-40 ehlukene yezingxenye ze-CNC kuye ngesakhiwo kanye nezinga lokusika. Izingxenye ezigxile ebhethri zibusa ngevolumu. Izingxenye zemoto kanye ne-inverter zibusa ngesidingo sokunemba. Umzimba omhlophe ubusa ngezimali ezitshaliwe emishinini ehilelekile.
Ukukhiqizwa Kwezinhlelo Zebhethri: Izindawo Zokuhlala, Amamojula, kanye Nama-Busbars
Ukukhiqizwa kwamaphakethe ebhethri yilapho ukukhiqizwa kwe-EV kusebenzisa khona imishini eminingi ye-CNC. Iphakethe lebhethri le-Tesla Model Y, isibonelo, lisebenzisa amabha e-aluminium ane-plating eyodwa ohlangothini oluhlanganisiwe, ahlelwe phakathi kwamamojula angu-4 amaseli angu-4680 ayisilinda ekucushweni kwe-92s9p. Imojula ngayinye iqukethe amaseli angu-107 futhi imelela inqwaba yezixhumi ezisikiwe nge-laser nezifakwe nge-laser.
Izindawo Zokuhlala Ezihlanganisiwe Nezindawo Zokuvalela Ezihlelekile
Izikhonkwane zepakethe zivame ukwenziwa ngeshidi le-aluminium noma i-aluminium edayiswe ngodayi. Ukusika kubusa abasiki be-fiber laser ngenxa yobukhulu beshidi (1 kuya ku-5 mm) kanye nobunzima bejometri yamachweba, iziteshi zokupholisa, kanye nezici zokufaka. Umshini wokugaya ngemuva kokusikwa kuma-CNC mills unezela izimbobo zokufaka ezifakwe intambo, izindawo zokuvala, kanye nezindawo zokuxhumanisa imbobo yokucindezela.
Ukwakhiwa Nokushisela Kwebhasi
Ama-busbar ayizindlela zikagesi zebhethri. Ngokuvamile ayithusi noma i-aluminium, ubukhulu obusukela ku-1 kuya ku-5 mm, futhi abunjwe ukuze ahlanganiswe nomklamo we-module. Ukusika kwenziwa ngabasiki be-fiber laser ngoba izinto ezibonakalayo zikhanya kakhulu futhi zincane. Ukushisela ama-busbar kuma-terminal eseli kuwumsebenzi owodwa odinga kakhulu ekukhiqizweni kwe-EV: kuhilela izinto ezingafani (ithusi kuya ku-aluminium, noma insimbi eboshwe nge-nickel kuya kuthusi), ukubekezelelana okuqinile kwe-geometric, kanye nobuningi obulinganiswa ngamajoyinti ayizigidi ngonyaka ngesitshalo ngasinye.
Ukuxhumana Kweseli Nokupholisa
Ukuxhumana kwe-cell-to-busbar kudinga ukushiselwa kwe-laser kwe-robotic ngamasu okugoba kwe-beam ukuze kunqotshwe ukubonakaliswa okuphezulu kwethusi ku-wavelength ejwayelekile ye-fiber laser engu-1064 nm. Abashiseli be-laser be-fiber be-dual-beam banamuhla bangasebenza ngokushesha okuphindwe kayishumi kunabanduleli be-single-beam kulezi zihlanganisi. Amapuleti okupholisa alukiwe ephaketheni ukuze kuphathwe ukushisa asebenzisa ishidi le-aluminium elineziteshi eziboshwe nge-bras noma eziboshwe nge-laser.
Ukukhiqizwa Kwezimoto Zikagesi kanye Nesitimela Samandla
Ama-motor kagesi akhiqizwayo ama-EV alawulwa ama-motor ahambisanayo ahlala njalo (i-PMSM) futhi ngokwandayo yimiklamo ye-axial flux. Zombili izakhiwo zincike kakhulu ekusetshenzisweni kwe-CNC okunembile.
Ama-Stator Laminations kanye nezindlu
Ama-lamination e-stator asikwa ngeshidi lensimbi le-silicon elinobukhulu obungu-0.2 kuya ku-0.5 mm. Ukusika nge-laser ye-fiber enembile kuthathe indawo enkulu yokunyathela ama-prototypes kanye nokugijima kwevolumu ephansi ngoba kuqeda izindleko zamathuluzi futhi kuvumela ukuphindaphinda okusheshayo kokuklama. Ukukhiqizwa kwevolumu ephezulu kusasebenzisa ama-dies aqhubekayo, kodwa ngisho nalawo ancike ku-wire EDM kanye nokusika nge-laser ukuze kwenziwe amathuluzi. Ama-stator housing ngokuvamile ayimizimba ye-aluminium die-cast eqediwe emishinini ye-CNC ukuze kufakwe ama-bearing bores, izindawo zokufaka, kanye nezindawo zokupholisa.
Ukushisela Iphini Lezinwele Zemoto
Ama-windings e-hairpin motor, manje ajwayelekile kumayunithi amaningi e-EV drive, asebenzisa ucingo lwethusi oluyindilinga olugobile futhi oluhlanganisiwe ku-stator winding eqhubekayo. Ama-tip joints phakathi kwama-hairpin e-hairpin ahlanganiswa yizinhlelo ze-laser ze-robotic fiber, ngokuvamile izinkulungwane zama-joints ngenjini ngayinye. Ikhwalithi ye-beam kanye ne-geometry yama-joints kunquma ukumelana kukagesi kwenjini, okuthinta ngqo ububanzi bemoto.
Izindlu ze-Inverter kanye ne-Elektroniki zamandla
Ama-inverter housings aphethe amamojula wamandla e-silicon carbide aguqula i-DC yebhethri ibe yi-AC yesigaba esi-3 yemoto. Ngokuvamile ayi-aluminium enezindlela zokupholisa ezihlanganisiwe, ezikhiqizwa ukusika kwezikhala ze-fiber laser kulandelwe ukugaya kwe-CNC kwezindawo zokuvala, ama-mounting pads, kanye nokuqedwa kwesiteshi sokupholisa.
Umthamo wokukhiqiza wezingxenye zemoto uphansi kunezingxenye zebhethri kodwa ukubekezelelana kuqinile. Imoto eyodwa egoqayo ingadinga amalunga okuwelda e-laser aphakathi kuka-2,000 no-5,000 ngamanye. Noma yiliphi ilunga elinokumelana okuphezulu libonakala njengokulahlekelwa ukushisa phakathi nesikhathi sokusebenza kwemoto, ngakho-ke ukuhlolwa kwekhwalithi ngesivinini sokukhiqiza kubalulekile.
Izinto Zokukhiqiza ze-EV CNC
Ukukhiqiza i-EV kusebenzisa ingxube yezinto ezihlukile uma kuqhathaniswa nezimoto zendabuko. I-Aluminium ibusa uhlangothi lwesakhiwo ngenxa yesisindo, ithusi libusa uhlangothi lukagesi ngenxa yokuqhuba, kanti izinsimbi ezikhethekile ziyavela ezinhlotsheni zezimoto kanye nezakhiwo zomzimba.
| Material | Lapho Isetshenziswa | Inqubo ye-CNC | Ukucabangela okukhethekile |
|---|---|---|---|
| I-Aluminium 6061/6082 | Izindawo zokugcina amabhethri, amakesi emoto, izivalo ze-inverter | Ukusika nge-laser yefayibha, ukugaya nge-CNC | Ukusebenza kahle kakhulu, isisindo esiphansi, ukuhanjiswa okuphezulu kokushisa |
| I-Die-cast ADC12 | Izindawo zokugcina izimoto, izivalo zamabhethri | Ukugaya i-CNC, ukuqedela imishini | Ukubhoboka kwe-Cast kudinga ukusika kancane, ukuvala izindawo kubalulekile |
| Ithusi (C110, C102) | Amabha amabhasi, ama-motor windings, ama-hairpin | Ukusika nge-laser yefayibha + ukushisela | Ikhanyisa kakhulu ku-1064 nm, idinga i-beam wobble noma i-dual-beam laser |
| Insimbi ye-silicon (insimbi kagesi) | Ama-stator nama-rotor laminations | Ukusika nge-laser yefayibha, i-wire EDM | Kudingeka ukusika okunembile ukuze kulungiswe izitaki |
| Insimbi eboshwe nge-nickel | Amatheminali eseli, amathebhu eseli | Ukushisela nge-laser yerobhothi | I-Nickel plating ivimbela ukwakheka kwe-intermetallic compound |
| Insimbi engagqwali 304/316 | Amapayipi okupholisa, izindawo zokufaka izinzwa | Ukusika nge-laser yefayibha, ukugaya nge-CNC | Ukumelana nokugqwala, kuhle ezingxenyeni eziveziwe |
| Insimbi enamandla aphezulu ethuthukisiwe | Amaphaneli esakhiwo amhlophe emzimbeni | Ukusika nge-laser yefayibha, ukushisela ngerobhothi | Amandla aphezulu kakhulu okudonseka, adinga amandla aphezulu e-laser |
| Ozibuthe be-Neodymium | Ama-motor rotors (PMSM) | Ukunemba kokugaya | I-brittle, kunzima ukuyisebenzisa emshinini, i-magnetized ngemva kokusika |
Inkinga yezinto ezingafani yinselele yobuchwepheshe eyinhloko yokukhiqiza i-EV. Ithusi kuya ku-aluminium, insimbi kuya ku-aluminium, kanye namajoyinti ensimbi kuya kuthusi ahlanganiswe nge-nickel konke kwakha ama-compounds e-brittle intermetallic uma ehlanganiswa nama-laser avamile angama-single-beam. Ukushiswa kwe-laser ye-fiber fiber-beam, ukubumba i-ring-mode beam, kanye nokushiswa kwe-laser ye-quasi-continuous wave (QCW) yizixazululo ezijwayelekile embonini.
Ukusikwa kwe-Fiber Laser: Umgogodla Wokwenziwa Kwensimbi Ye-EV
Ukusika nge-laser yefayibha kuyinqubo eyinkimbinkimbi kakhulu ekukhiqizweni kwe-EV. Iphatha izindawo zokugcina amabhethri, ama-module casings, ama-busbars, ama-stator laminations, ama-cooling plate, ama-inverter housings, kanye namaphaneli amhlophe emzimbeni. STYLECNC ikhathalogi yomshini wokusika i-fiber laser ihlanganisa ukucushwa kusukela kubasiki bezinhlobo ezincane kuya kumapulatifomu okukhiqiza ezimboni ukuze kusetshenziswe uchungechunge lokuphakelwa okuqhubekayo.
Ngezindawo zokubeka amabhethri ezakhiwe kanye namaphaneli amakhulu omzimba, umshini wokusika insimbi we-laser onamandla amakhulu iphatha i-aluminium ejiyile kanye neshidi lensimbi ngendlela ehambisana nomthamo we-supply chain yezimoto. Ukuze kukhiqizwe isitokwe esikhulu esilinganiselwe, umugqa wokuvala we-laser ophakelwa yi-coil ithatha indawo yokucindezela kwendabuko kokunyathelisa ngezivalo zamabhethri, amapuleti okupholisa, kanye namaphaneli esakhiwo lapho izindleko zokudaya zingenakuncishiswa khona.
Okwezinto eziyinkimbinkimbi 3D i-geometry ekukhiqizeni umsebenzi womzimba omhlophe, 3D umshini wokusika insimbi we-laser we-robotic fiber ihlinzeka ngokufinyelela okune-axis eningi kuma-subframe ahlanganisiwe, ama-structural nodes, kanye nezingxenye ezifakwe i-hydroformed ezingenakufinyelelwa yi-flat-bed cutters.
Ubukhulu beshidi nensimbi ekukhiqizweni kwe-EV busukela kuma-lamination ensimbi ye-silicon angu-0.2 mm ekugcineni okunciphile kuya ku-aluminium yesakhiwo engu-8 mm ekugcineni okucijile. Ipulatifomu eyodwa ye-fiber laser ayivamile ukumboza lonke lolu hlu ngempumelelo, yingakho izitolo eziningi ze-EV zinezilungiselelo ze-fiber laser ezimbili noma ezintathu ezilungiselelwe amabhande okucijile ahlukene.
Isofthiwe yokwakha izidleke ibalulekile ezingeni lokukhiqiza. Uhlelo lwesimanje lwesembozo sebhethri noma i-module casing luhlanganisa amakhulu ezici ezincane ngeshidi ngalinye, futhi ukulungiswa kwe-cut-order kunquma ngqo ukuthi ishifti ikhiqiza izingxenye ezingaki. I-fiber laser cutter ngayinye ibalulekile ekukhiqizeni. STYLECNC ithumela imikhumbi ene-CAM ekwazi ukwakhela izidleke njengengxenye yokucushwa okujwayelekile.
Ukushisela i-Robotic Laser: Ukuxhumana kwamaseli kanye nomzimba omhlophe
Ukushisela nge-laser kuyinqubo evumela ukuhlanganiswa kwephakethe lebhethri le-EV futhi ikakhulukazi ekukhiqizweni komzimba omhlophe. Abashisela nge-laser yefayibha baphatha izigidi zamajoyinti eseli kuya kubhasi kuzo zonke izitshalo zebhethri, kanti abashisela nge-laser yerobhothi baphatha ukushisela kwe-multi-axis okubamba amaphaneli omzimba wesakhiwo ndawonye. amarobhothi okushisela i-fiber laser yezimboni zokukhiqiza izimoto Isihloko sichaza kabanzi ngephethini yokufakwa kwemishini ye-EV yesimanje.
Ngokuqondene nokukhiqizwa kwamaseli ebhethri, izinhlelo zokusika nokushisela nge-laser zokukhiqiza ibhethri le-lithium-ion Ireferensi ihlanganisa ukucushwa kwemigqa yokukhiqiza ehlanganisiwe ehlanganisa ukushintshwa kwamathebhu eseli, ukunamathiselwa kwe-busbar, kanye nokuvalwa kwephakethe emgqeni owodwa. 3D irobhothi lokushisela i-fiber laser yezimboni iyisakhiwo esivamile samaseli amhlophe emzimbeni adinga ukulandelwa kwendlela enezingqimba eziningi.
Ngomsebenzi we-prototype ophansi kanye nokulungiswa kokukhiqiza, umshini wokuwelda we-laser we-CNC ozenzakalelayo inikeza ukunemba okufanayo nezinhlelo zamarobhothi endaweni encane efanele izitolo ze-R&D kanye nabahlanganisi be-EV abakhethekile.
STYLECNC Ku-EV Supply Chain: Isibonelo Sokukhiqiza
Ukukhiqizwa kwe-EV kuyi-supply chain enamazinga amaningi. Abahlinzeki be-Tier 1 baletha amaphakethe ebhethri aqediwe, ama-motor, kanye nama-inverter kuma-OEM. Abahlinzeki be-Tier 2 baletha izindlu, ama-busbars, kanye nama-stator laminations kuma-Tier 1. Abahlinzeki bezinto ze-Tier 3 baletha ishidi le-aluminium, ishidi lethusi, kanye nensimbi ye-silicon kuma-Tier 2. Imishini ye-CNC isetshenziswa kuzo zonke izigaba.
STYLECNC Imishini yezimboni isetshenziswa kuzo zonke izigaba zochungechunge lokuphakelwa kwe-EV. Abasiki be-laser yefayibha baphatha ukwenziwa okungenalutho kwezindawo zokufaka amabhethri ku-Tier 2 kanye ne-Tier 3. Abashiseli be-laser yerobhothi baphatha ukushisela amathebhu eseli kanye nokujoyina ibhasi kubakhiqizi bebhethri be-Tier 1. Ama-router e-ATC, kufaka phakathi irutha ye-aluminium CNC enesistimu ye-disk ATC, phatha imishini ye-aluminium yesakhiwo se-prototype kanye ne-EV yokwakha enomthamo ophansi lapho izindleko zomshini ziphezulu khona.
Kuzinhlelo ze-prototype EV, umsiki we-fiber laser ofanayo ozogcina usebenzisa ama-busbars okukhiqiza ungabonisa imiklamo yokuqala ngokunemba okufanayo. Lokhu kuqhubeka phakathi kwe-prototype nokukhiqiza kunciphisa ingozi yokushintsha komklamo ngasekupheleni kohlelo. Kuphinde kunciphise inani labaphakeli abahlukene umphathi wohlelo okumele abaxhumanise.
Ngezinhlelo zokukhiqiza, STYLECNC imigqa yokuvala efakwe i-coil, izicucu ze-laser ze-fiber ezinamandla aphezulu, kanye 3D Izinhlelo zokushisela zamarobhothi zenzelwe ukusebenza okuqhubekayo kanye nokuhlanganiswa ne-MES yesitshalo okudingwa ukukhiqizwa kwe-EV. Ukuhlanganiswa nama-sensor arrays asetshenziswa amakhasimende, ukulandelelwa kwezingxenye, kanye nokuhlolwa kwekhwalithi kuyinto ejwayelekile kunokuba kube yinto yokuzikhethela.
Isichazamazwi: Imigomo Yokukhiqiza ye-EV CNC
Sebenzisa lesi sithenjwa uma uqhathanisa izinqubo zokukhiqiza ze-EV, uhlola abahlinzeki, noma ubuyekeza amadokhumenti obuchwepheshe embonini.
| Ithemu | Incazelo |
|---|---|
| Ibhasi | Umqhubi kagesi oqinile, ngokuvamile ithusi noma i-aluminium, oxhumanisa amaseli ebhethri noma amamojula. |
| Ithebhu yeselula | I-conductor encane esukela kuseli yebhethri ngayinye ukuze kuxhunywe ngaphandle. |
| Umzimba omhlophe (BIW) | Isakhiwo somzimba wemoto esihlanganisiwe ngaphambi kokupenda noma ukucheba, silawulwa amaphaneli ensimbi ahlanganisiwe kanye ne-aluminium. |
| Ukugoqa kwe-Hairpin | Isitayela sokugoqa injini sisebenzisa ucingo lwethusi oluyisikwele olugoqwe lwaba yizimo ze-hairpin bese lushiselwe eziqongweni. |
| Insimbi ye-silicon | Ingxubevange yensimbi ene-silicon engeziwe ukunciphisa ukulahleka kukagesi; isetshenziswa kuma-motor stator kanye nama-rotor cores. |
| Ukushisela okuxegayo | Indlela yokushisela nge-laser eshintshashintsha ugongolo lube yiphethini eliyindilinga ukuze kwandiswe ichibi lokuncibilikisa. |
| I-laser enezibani ezimbili | I-laser yefayibha enemisebe emibili ye-coaxial (i-core plus ring) yokushisela okuzinzile kwezinsimbi ezikhanyayo. |
| I-laser ye-QCW | I-laser yamagagasi eqhubekayo ehlanganisa ukuphuma kwe-pulsed kanye nokuqhubekayo kokushisela ngokunemba. |
| Inhlanganisela ye-Intermetallic | Isigaba esibhidlikile sensimbi nensimbi esakhiwe ezindaweni ezingafani zokushisela; kumele silawulwe ukuze kuvinjelwe ukwehluleka kwamalunga. |
| Ukuvala okufakwe i-coil | Inqubo yokuvala insimbi eshidi iphakelwa njalo kusuka ku-coil yensimbi, esetshenziselwa izingxenye zezimoto ezinomthamo omkhulu. |
imibuzo ejwayelekile ukubuzwa
Yimiphi imishini ye-CNC esetshenziselwa ukukhiqiza i-EV?
I-stack eyinhloko yizicucu ze-fiber laser zezindlu zebhethri, ama-module casings, ama-busbars, kanye nama-stator laminations; ama-robotic laser welders okuxhumanisa iseli ne-busbar kanye nama-body-in-white joints; ama-CNC mills ezindlu zezimoto, ama-inverter enclosures, kanye nezingxenye ze-rotor; kanye nama-ATC routers ezingxenye zesakhiwo se-aluminium. Wonke umhlinzeki we-EV OEM omkhulu kanye ne-Tier 1 usebenzisa inhlanganisela yazo zonke ezine.
Kungani ukushisela nge-laser kubaluleke kangaka ekukhiqizweni kwebhethri le-EV?
Ngoba amalunga ebhethri kumele ahlanganise izinto ezingafani ngokumelana kukagesi okuphansi kakhulu, izikhathi eziyizinkulungwane ngephakethe ngalinye, ngesivinini sokukhiqiza. I-IPG Photonics kanye ne-Tech Briefs embonini iqinisekisa ukuthi ukushisela i-fiber laser ngamasu okuxega noma ama-dual-beam kuwukuphela kobuchwepheshe obuhlanganisa isivinini, ukunemba, kanye nekhono lezinto ezingafani elidingekayo. Ukushisela kwe-Ultrasonic kusetshenziswa eceleni kokuxhumeka okuthile kweseli kuya kuthebhu kodwa akukwazi ukufaka esikhundleni sokushisela i-laser ukuze kuhlanganiswe iphakethe eligcwele.
Yini eyenza kube nzima ukushisela amabha ethusi?
Ithusi libonisa cishe amaphesenti angama-95 ogongolo lwe-fiber laser olujwayelekile lwe-1064 nm, okubangela ukwakheka kwe-keyhole okungazinzile, ukuchitheka, kanye nokungena okungahambisani nezinhlelo ze-single-beam. Isixazululo semboni yi-dual-beam fiber lasers lapho i-ring beam ishisa khona ithusi ukuze kwandiswe ukumuncwa, kulandelwe yi-core beam eyenza ukushintshwa kwangempela. Lokhu kuqeda ukuchitheka futhi kunikeze isivinini sokushintshwa kufika ngokushesha okuphindwe kayishumi kunezandulela ze-single-beam.
Ukukhiqizwa kwezimoto zikagesi kuhluke kanjani ekusetshenzisweni kwemishini yezimoto yendabuko?
Umshini wokugaya izimoto wendabuko ugxile enjinini yokushisa yangaphakathi, ekudluliseni, kanye naseshasini. Umshini wokugaya izimoto uthatha indawo yalezo ezinamabhethri, ama-motor kagesi, kanye ne-electronics kagesi, ezinezidingo zezinto zokwakha nezinqubo ezihluke ngokuphelele. Ukushisela ithusi kuba yindawo ephakathi. Ukusika insimbi ye-silicon lamination kuyakhula. Umshini wokugaya wesakhiwo se-aluminium uyanda kakhulu ngoba ama-EV asebenzisa i-aluminium eningi kunezimoto ze-ICE ukuze anciphise isisindo sebhethri.
Yiziphi izinto okunzima kakhulu ukuzisebenzisa ekukhiqizweni kwe-EV?
Izinselele zezinto ezintathu zibusa. Ithusi linzima kakhulu ezinqubweni ze-laser ngenxa yokukhanya. Insimbi ye-silicon inzima kakhulu ekuqondeni ngoba izitaki ze-lamination kumele zivumelane kahle ne-micrometer phakathi kwezinkulungwane zezingqimba. Omaginethi be-Neodymium banzima kakhulu ekushicileleni ngoba bayaphuka, kumele baphathwe ngezindlela ezithile, futhi bavame ukufakwa kumaginethi kuphela ngemva kokusikwa ukuze kugwenywe ukulimaza amathuluzi okusika nge-magnetism eseleyo.
Ingabe izitolo ze-CNC ezikhona zingasebenza ku-EV supply-chain?
Yebo, futhi eziningi zinjalo. Ukufana kwemishini kubalulekile: noma yisiphi isitolo esivele sisebenzisa izicucu ze-fiber laser, ama-welder e-robotic, noma izikhungo zomshini we-CNC sinekhono eliyinhloko. Izinguquko ezikhona ukuhlela, ukulungisa, kanye nesitifiketi sekhwalithi. Amaketanga okuhlinzeka nge-EV ngokuvamile adinga isitifiketi sekhwalithi yezimoto se-IATF 16949, ukulandeleka kwengxenye, kanye nokuhlanganiswa kwe-MES. Ukutshalwa kwezimali kwemishini ngokuvamile akuvimbeli kangako kunokutshalwa kwezimali kwesistimu yekhwalithi yezitolo ezingena kule ndawo.
Iphuzu Eliyinhloko
Ukukhiqizwa kwe-EV kushintshe imboni ye-CNC njenganoma iyiphi enye eqondile emashumini eminyaka. Ukusika i-fiber laser sekuyindlela ezenzakalelayo yokusika insimbi. Ukushisela i-laser yerobhothi kusuke kobuchwepheshe kuya kokujwayelekile. Umshini wokulungisa i-CNC wezingxenye ze-aluminium nezethusi ukhule kakhulu, futhi zonke izigaba zochungechunge lokuhlinzekwa kwe-EV manje zincike emandleni e-CNC okufinyelela imigomo yezindleko nekhwalithi.
STYLECNC izicucu ze-laser zefayibha zezimboni, izinhlelo zokushisela ze-laser ezingamarobhothi, kanye nama-router e-ATC asetshenziswa kuwo wonke amaketanga okuhlinzeka nge-EV emhlabeni jikelele, kusukela ezinhlelweni ze-prototype kuya kubakhiqizi bephakethe lebhethri le-Tier 1. Ukuze uxoxe ngokucushwa komshini wezingxenye ze-EV, buyekeza ikhathalogi yomshini wokusika i-fiber laser, lo ikhathalogi yomshini wokushisela we-laser, noma xhumana ne STYLECNC thintana ukuze uthole ikhotheshini ehleliwe ngokumelene nohlu lwakho lwezingxenye ezithile.
