Sekungamashumi eminyaka le mpikiswano ihlelwe njengomncintiswano: 3D ukuphrinta ngokumelene nomshini wokugaya we-CNC, ukwengeza ngokumelene nokususa, ungqimba ngengqimba ngokumelene ne-chip-by-chip. Izimboni ezihambisa izinto eziningi, okuhlanganisa izindiza, amandla, kanye nezokwelapha, ziye zaxazulula kakhulu leyo mpikiswano ngokuhlanganisa kokubili. Ukukhiqiza okuhlanganisiwe kusho ukusebenzisa izinqubo zokwengeza kanye nokukhipha ndawonye, ngezinye izikhathi ngaphakathi komshini owodwa, ukukhiqiza izingxenye okungekho nqubo engayenza yodwa. Lo mhlahlandlela uhlanganisa ukuthi ukukhiqiza okuhlanganisiwe kuyini ngempela, ukuthi kuqhathaniswa kanjani nemisebenzi yokusebenza yokwengeza kanye nokususa okuhlanzekile, ukuma okuqondile lapho kuthole khona indawo enamandla kakhulu, nokuthi kuphi STYLECNC ikhono lokugaya isikhunta liyafanelana. Ngesisekelo 3D ukuphrinta uma kuqhathaniswa ne-primer yokusika ye-CNC, bheka i- 3D iphrinta vs. 3D Ukuqhathaniswa kwe-router ye-CNC.
Kuyini Ukukhiqiza Okuhlanganisiwe?
Ukukhiqiza okuhlanganisiwe kuhlanganisa okungeziwe (3D ukuphrinta noma ukufakwa kwensimbi) kanye nezinqubo zokususa (i-CNC machining) zibe umsebenzi owodwa noma umshini owodwa. Isinyathelo sokwengeza sakha i-geometry eseduze kwenethi kusuka ku-powder yensimbi noma ucingo, kanti isinyathelo sokususa siqeda izindawo ezibalulekile, izici zangaphakathi, kanye nobukhulu bokubekezelelana okuqinile ekusethweni okufanayo.
Ukukhiqizwa kwe-hybrid kukhona ngezindlela ezimbili eziyinhloko. Eyokuqala yi-hybrid yomshini owodwa, lapho amakhanda okufakwa kwe-additive kanye ne-CNC milling spindles abelana nge-enclosure efanayo, ama-axes afanayo, kanye ne-workwork envelope efanayo. I-DMG MORI Lasertec 65 3D, iMazak Integrex i-400AM, kanye ne-Okuma LASER EX yizibonelo ezicashunwe kakhulu. Esesibili yi-workflow hybrid, lapho i- 3D Iphrinta yakha ingxenye bese umshini we-CNC ohlukile uyiqeda, zombili izinqubo ziphathwa njengepayipi eliqhubekayo. Zombili lezi zinhlobo zifaneleka njengokukhiqiza okuhlanganisiwe ezincwadini zemboni.
Isici esihlukanisayo yinhloso. Isitolo esiphethe i- 3D Iphrinta ekhoneni elilodwa kanye ne-mill kwelinye akusho ukuthi yenza ukukhiqiza okuxubile. Isitolo esiklama izingxenye sazi ukuthi ezinye izici zizophrintwa ziseduze nesimo se-net kanti ezinye zizokwenziwa ngomshini ukuze zivumelane nazo senza ukukhiqiza okuxubile, kungakhathaliseki ukuthi izinqubo ezimbili zabelana ngomshini owodwa.
Okungeziwe vs Okususiwe vs Okuhlanganisiwe: Ukuqhathanisa Okuqondile
Ithebula elingezansi liqhathanisa izindlela ezintathu kuzo zonke izici eziqhuba ukukhethwa kwenqubo ezindaweni zokukhiqiza. Ukuqhathanisa kwakhiwe njengenhloso evelele yabathengi abacwaninga ngezinketho zabo.
| Isici | Okungeziwe (3D Ukuphrinta) | Ukususa (CNC) | Hybrid |
|---|---|---|---|
| Indlela yokwakha | Ukufakwa kwensimbi noma i-polymer ngesendlalelo ngasinye | Ukususwa kwezinto ezisetshenziswayo esitokisini esiqinile | Ukufakwa kwesimo esiseduze ne-net kanye nomshini wokuqeda |
| Inkululeko yeJiyomethri | Okuphakeme kakhulu, kufaka phakathi ama-lattice angaphakathi neziteshi | Kunqunyelwe ukufinyelela kwamathuluzi kanye ne-geometry yesitoko | Ihlanganisa inkululeko yokufaka kanye nokunemba okwenziwe ngomshini |
| Imfucuza yezinto ezibonakalayo (ukuthenga ukuze undize) | Cishe ku-1:1 ezingxenyeni eziningi | Kufika ku-20:1 ezingxenyeni zezindiza eziyinkimbinkimbi | Isondela ku-1:1 ngisho nasezinhlayiyeni zezindiza |
| Ukuqedwa kwendawo | Ngemva kokucutshungulwa ngokuvamile kuyadingeka | I-Ra 1.6 kuya ku-3.2 ngqo emshinini | Ukuqeda ngomshini ezindaweni ezibalulekile |
| Indawo emnandi yokukhiqiza | Izingxenye ezi-1 kuya kwezingama-50 ngomklamo ngamunye | Izingxenye ezingaphezu kwe-100 lapho ukwenziwa kwamathuluzi kunciphisa khona imali | Izingxenye ezinevolumu ephansi, eziyinkimbinkimbi, nenani eliphezulu |
| Izindleko zamathuluzi | None | Okuphezulu kakhulu kwemishini namathuluzi | Okumaphakathi, imidlalo isadingeka |
| Isikhathi sokujikeleza ngengxenye ngayinye | Amahora ama-5 kuya kwangu-15 ajwayelekile ensimbi | Imizuzu engama-30 kuya kwengama-90 evamile yensimbi | Kushesha kunesengezo esimsulwa ezingxenyeni eziqediwe |
| Ukutshalwa kwemali eyinhloko | 10K kuya ku-1M $kuye ngobuchwepheshe | Ama-$angu-30K kuya ku-500K ezimbonini ze-CNC | I-1M kuya ku-2M $yezinhlelo ze-hybrid zomshini owodwa |
| Ukulingana okuhle kakhulu | Ama-prototype, i-geometry eyinkimbinkimbi, ezokwelapha ngokwezifiso | Ukusebenza kokukhiqiza, ukubekezelelana okuqinile, izinsimbi eziqinile | Izindiza, amandla, i-MRO, ukupholisa okuguquguqukayo kwesikhunta |
Umehluko ophawulekayo yisilinganiso sokuthenga-ukundiza. Umshini wendabuko wokususa ama-bracket e-titanium aerospace uvame ukususa amaphesenti angama-95 esitokwe sokuqala njengama-chips, okuholela kuma-ratios aphezulu angu-20:1. Ukukhiqiza okuhlanganisiwe kwakha amafomu acishe abe yi-net kuqala, bese kusetshenziswa imishini kuphela izindawo ezibalulekile, okushayela isilinganiso esiseduze no-1:1. Kuma-nickel superalloys kanye ne-titanium abiza amakhulu amadola ngekhilogramu, lokhu konga izinto zodwa kuqinisekisa ukutshalwa kwezimali okukhulu kwabakhiqizi abaningi bezindiza namandla.
Indlela Ukukhiqiza Okuhlanganisiwe Okusebenza Ngayo
Ukukhiqizwa kwe-hybrid kuhlanganisa ubuchwepheshe obuthathu obuyinhloko: uhlelo lokufaka, uhlelo lokugaya lwe-CNC, kanye nesofthiwe ehlanganisiwe ye-CAD/CAM ehlela zombili izinqubo ngokumelene nemodeli yezingxenye efanayo.
Ukufakwa Kwamandla Okuqondisiwe kanye Nokugaya Okune-5-Axis
Iphethini yezimboni evelele i-directed energy deposition (DED) ehlanganiswe ne-5-axis milling. I-laser noma i-electron beam incibilikisa i-metal powder noma ucingo njengoba iphakelwa nge-coaxial nozzle, yakha izici eziseduze kwe-net-shape ungqimba nongqimba. Umshini ofanayo ube usushintsha kusuka ekhanda lokufaka uye ku-milling spindle bese uqeda izindawo ezibalulekile ziye ekubekezeleleni. I-DMG MORI Lasertec 65 3D kanye neMazak Integrex i-400AM ziyizindlela zokubhekisela. Ngokusho kokumbozwa kwemboni, i-Lasertec 65 3D Iphatha izingxenye ezifika ku-500 mm ububanzi futhi ihlanganisa ukufakwa kwezinto ezingama-axis ama-5 nokugaya okugcwele kwama-axis ama-5 endaweni eyodwa.
Ukuqeda i-Powder Bed Fusion Plus Subtractive
Iphethini yesibili isebenzisa i-powder bed fusion (PBF) ukuphrinta ingxenye emshinini owodwa, bese iyidlulisela ku- Inkampani ye-CNC ukuze kuqedwe. Lo msebenzi uvame kakhulu ekwamukelweni kwezitolo ezincane ngoba ugwema izindleko ezinkulu zomshini ohlanganisiwe. Ukushintshaniswa kuwukuphatha izingxenye kanye nokulungisa kabusha phakathi kwezinqubo. Amapulatifomu e-Matsuura Lumex kanye ne-Sodick OPM acindezela lo msebenzi ube umshini owodwa wezingxenye ezincane neziyinkimbinkimbi.
I-Wire Arc Additive Plus CNC Milling
Ukukhiqizwa kwe-wire arc additive (WAAM) kusebenzisa ikhanda lesitayela sokushisela ukufaka izinto ngamanani aphezulu kakhulu kunezindlela ezisuselwe ku-powder, ngokuvamile kuhlanganiswa nokugaya okungu-5-axis ukuze kuqedwe. I-Mazak Variaxis j-600AM isebenzisa le ndlela. I-WAAM ithandwa kakhulu ezakhiweni ezinkulu ezindizayo kanye namandla lapho isivinini sokufaka sibaluleke kakhulu kunesisombululo esihle. Iphethini ngayinye inefilosofi efanayo yokuklama eyisisekelo: yakha ukuma okuseduze kwenethi ngempumelelo, bese ufaka umshini ukuze uthole ukunemba.
Ukukhetha phakathi kwamaphethini amathathu kuncike kusayizi wezingxenye, izinto zokwakha, kanye nezidingo zokunemba. I-DED ene-axis milling engu-5 ibusa izindiza kanye nezingxenye ezinkulu zamandla lapho ububanzi bezingxenye budlula u-200 mm kanye nama-superalloy e-titanium noma e-nickel ahilelekile. I-PBF enezibambo zokuqeda ezisusayo inezingxenye ezincane eziyinkimbinkimbi ezingaphansi kuka-200 mm lapho imininingwane yendawo ibaluleke kakhulu kunesilinganiso sokwakha. I-WAAM ene-CNC milling inomnikazi womsebenzi omkhulu kakhulu wesakhiwo lapho isivinini sokufaka siyisici sokugada futhi izidingo zokuqeda indawo ziphakathi. Izitolo eziningi ze-hybrid zezinga lokukhiqiza ekugcineni zisebenzisa amaphethini angaphezu kwelilodwa, zifanisa inqubo nengxenye kunokuba ziphoqelele ingxenye ngayinye ngomshini ofanayo.
Izicelo Zemboni: Izindiza, Amandla, Ezokwelapha, kanye ne-MRO
Ukukhiqiza okuhlanganisiwe kuthole indawo enamandla kakhulu ezindaweni ezine eziqondile, ngayinye inezinjini ezithile zomnotho noma zobuchwepheshe.
I-Aerospace
I-Aerospace yayiyimboni yokuqala ukwamukela ukukhiqizwa kwe-hybrid ngezinga elikhulu. Ama-bracket enjini, ama-turbine blades, ukufakwa kwesakhiwo, kanye nezingxenye ze-rocket engine kuyizicelo ezivamile, ikakhulukazi kuma-titanium nama-nickel superalloys. Ucwaningo lwe-Manufacturing Technology Centre lubhale phansi ukwehliswa kwezindleko zokukhiqiza okusukela kumaphesenti angu-23 kuya kwangu-47 ezingxenyeni zezindiza eziyinkimbinkimbi uma kuqhathaniswa nezindlela zendabuko zokususa. I-DMG MORI Lasertec 6600 DED hybrid ibekwe ngqo ezintweni zokusebenza ezinkulu kufaka phakathi izingxenye ze-rocket engine.
Energy
Abakhiqizi bamandla basebenzisa ukukhiqizwa kwe-hybrid kumapayipi omthombo kawoyela, ama-turbine blades, imizimba yama-valve, kanye nemishayo emikhulu lapho izici ezingagugi zingafakwa khona ezintweni eziyisisekelo ezishibhile bese zishintshwa ngomshini. Ukulungiswa kwamathuluzi okufaka amapayipi kanye nembobo ephansi sekuyinto esetshenziswa kakhulu: izingxenye ezigugile ezinenani eliphezulu zinezinto ezintsha ezingeziwe yi-DED bese zishintshwa ngomshini zibuyele ezimisweni zokuqala. Ezomnotho ziyathandeka lapho ingxenye yokufaka esikhundleni ibiza u-50,000 $noma ngaphezulu kanti ukulungiswa nge-hybrid kubiza ingxenye encane yaleyo mali.
Medical
Ukukhiqiza kwezokwelapha kusebenzisa imisebenzi exubile kuma-implants athile esiguli, amathuluzi okuhlinza, kanye nama-prosthetics amazinyo. Ama-implants e-titanium hip kanye ne-knee azuza ezakhiweni ze-additives ezinezimbobo ezikhuthaza ukuhlanganiswa kwamathambo, ahlanganiswe nezindawo zokuthintana ezenziwe ngomshini phansi ukuze kuqedwe isibuko. Ukukhiqiza okuxubile kusekela nokwenza ngokwezifiso okusheshayo emsebenzini we-cranial kanye ne-maxillofacial lapho icala ngalinye lesiguli lihlukile futhi ezomnotho zokukhiqiza zendabuko ziyawohloka.
Ukunakekela, Ukulungisa, kanye Nokulungisa kabusha (MRO)
I-MRO iyisicelo se-hybrid esikhula ngokushesha ngoba ixazulula inkinga yezomnotho yokulungisa eseyinesikhathi eside. Ama-blade enjini yejethi agugile, izindawo zokufaka amagiya, imigodi yesikhunta, kanye nezingxenye zephampu kungabuyiselwa ngokufaka izinto ezintsha ezindaweni ezonakele bese kulungiswa indawo elungisiwe ibuyele ekubekezeleni kokuqala. I-Mazak Variaxis j-600AM ibekwe kulo msebenzi, ihlanganisa isithasiselo se-wire arc ne-5-axis subtractive ekusethweni okukodwa, ikakhulukazi izingxenye zezindiza, isikhunta, ama-dies, kanye nezingxenye zokubhoboza uwoyela.
Iphethini kuzo zonke izindlela ezine eziqondile ukuthi ukukhiqizwa kwe-hybrid kuyaphumelela lapho inani lezingxenye liphezulu khona futhi izindlela zendabuko ziyawohloka. Izindiza namandla zinezindleko eziphezulu kakhulu zezinto zokwakha, ezokwelapha zinezidingo zokwenza ngokwezifiso kakhulu, kanti i-MRO inezinye izindlela ezibiza kakhulu zokufaka esikhundleni sezingxenye. Izimboni ezingabelani ngalezi zici, okuhlanganisa imikhiqizo yabathengi ejwayelekile, izingxenye zezimoto zezimpahla, kanye nokwenziwa kwe-aluminium enomthamo omkhulu, azizange zamukele i-hybrid ngesivinini esifanayo. Ezomnotho azikuthandi uma izinto zishibhile, ubuningi buphezulu, futhi izingxenye zingashintshaniswa.
I-Matrix Yezinqumo: Lapho Ukukhiqiza Okuhlanganisiwe Kunengqondo
Sebenzisa i-matrix engezansi njengohlaka lokuqala lapho uhlola ukuthi ingxenye ethile noma isimo sokukhiqiza sivumela yini ukukhiqizwa okuxubile uma kuqhathaniswa nezindlela zokwengeza ezimsulwa noma zokususa ezimsulwa.
| Isimo Sokukhiqiza | Indlela Enconyiwe | Isilinganiso |
|---|---|---|
| Ivolumu ephansi, i-geometry eyinkimbinkimbi, izinto ezibizayo | Hybrid | Izindlela zokuthenga ukuze undizane 1:1 ngokufakwa; izici ezibalulekile eziklanyelwe ukubekezelelana |
| Ivolumu ephezulu, i-geometry elula, izinto ezivamile | Isusa | Izikhathi zomjikelezo we-CNC zemizuzu engama-30 kuya kwengama-90 zidlula i-additive amahora ama-5 kuya kwayi-15 ngengxenye ngayinye |
| Uhlobo lwesibonelo, iziteshi zangaphakathi eziyinkimbinkimbi, i-polymer | Ukwengeza | 3D izibambo zokuphrinta ama-lattice kanye neziteshi ezivumelanayo okungenakwenzeka ukuzigaya |
| Ukulungiswa kwengxenye egugile enenani eliphezulu | Hybrid | Ukususwa kwezinto kubuyisela izinto esimweni sazo sokuqala; ukugaya kubuyisela esimweni sazo sokuqala |
| Ukufakelwa kwezokwelapha okwenziwe ngokwezifiso, i-titanium | Hybrid | I-geometry eqondene nesiguli evela kokungeziwe; izindawo eziqediwe ezivela ekushiseni |
| Umgodi wesikhunta oneziteshi zokupholisa eziguquguqukayo | Hybrid | Iziteshi zokupholisa eziphrintiwe ngaphakathi; ubuso bensimbi yamathuluzi obufakwe ngomshini wokuqeda isibuko |
| Ukukhiqizwa kwezingxenye ze-aluminium ezingaphezu kuka-500 | Isusa | Izindleko zamathuluzi kanye nokujikeleza ziyancishiswa; izindleko ze-hybrid capital azinakwa |
| Ama-jigs kanye nezinto zokulungisa ezihlanganisiwe | Ukwengeza | 3D imihlathi ethambile ephrintiwe kanye nezinto ezifakiwe zibiza ingxenye encane yezinto ezilingana nomshini |
I-matrix iwuhlaka lokuqala, hhayi impendulo yokugcina. Umnotho wengxenye ngayinye uncike ekutholakaleni komshini, ubuchwepheshe bomhleli, izindleko zezinto ngesikhathi sokuthenga, kanye nezidingo zekhwalithi ezithile zamakhasimende. Iphethini ebambekayo kuzo zonke izimo ukuthi i-hybrid iyawina lapho izinto zibiza kakhulu, i-geometry iyinkimbinkimbi, futhi ivolumu iphansi kuya kwephakathi.
Ukukhiqizwa Kwesikhunta Nokufa: Lapho I-Hybrid Ihlangana Khona STYLECNC Ukukwazi
Ukukhiqizwa kwesikhunta kanye nodayi kusezinhlanganweni zomshini ngamunye wokukhiqiza we-hybrid. Izimbobo zesikhunta ziyinkimbinkimbi ngokwejiyometri, izinto zokwakha ziyizinsimbi zamathuluzi ezibizayo, amavolumu aphansi (isikhunta esisodwa kuya kwezimbalwa ngomklamo ngamunye), futhi amakhasimende adinga ukuqedwa kwendawo okungalethwa kuphela yimishini. Iziteshi zokupholisa ezivumelanayo, ezixhumanisa isikhunta ukulawula ukuziphatha kokushisa ngesikhathi sokujova, ziyisicelo se-hybrid sencwadi: akunakwenzeka ukubhoboza ngendlela evamile, kulula ukuphrinta ngokungeziwe, futhi kungaqedwa kuphela ngokugaya ngokunemba.
STYLECNC Ikhono lokugaya isikhunta sezimboni lakhiwe cishe engxenyeni engaphansi kwalesi sibalo. Isigaba somshini wokwenza isikhunta se-CNC kufaka phakathi imishini yokugaya isikhunta ezenzakalelayo ngokuphelele yensimbi yamathuluzi aqinile, amathuluzi esikhunta se-aluminium, kanye nesikhunta esikhulu sokukhiqiza esinezimbobo eziningi. Ezitolo esezivele zikhiqiza isikhunta ngokwesiko futhi zihlola imisebenzi yokusebenza ehlanganisiwe, i- STYLECNC umshini wokugaya we-CNC ozenzakalelayo ogcwele wokwenza isikhunta iphatha ukudlula kokuqeda emigodini yesikhunta esinomumo oseduze nenethi ekhiqizwa izinhlelo zokwengeza zangaphandle.
The Isigaba somshini we-CNC onama-axis ama-5 yandisa leli khono lomsebenzi wobuso obune-axis eminingi odingwa ukuqeda isikhunta se-hybrid, ikakhulukazi ebusweni bamathuluzi okupholisa ahambisanayo kanye ne-geometry eyinkimbinkimbi yesikhala. STYLECNC Imishini yokubumba ye-CNC enemishini yokushintsha amathuluzi ezenzakalelayo Qedela isithombe sezindawo zokukhiqiza lapho amathuluzi amaningi kanye nemisebenzi kulandelana khona ngokusetha okukodwa, kunciphisa ukuphathwa okuhlukanisa ngokwesiko izinyathelo zenqubo yokwengeza kanye neyokususa.
Ezitolo zezindiza, zamandla, zezokwelapha, kanye neze-MRO eziqala kusukela ekusebenzeni okuncishisiwe okumsulwa ziye ekusebenzeni okuhlanganisiwe, indawo yokuqala ewusizo ukuthuthukisa uhlangothi oluncishisiwe kuqala. Izikhungo zomshini ezikwaziyo ezingama-axis ama-5 ezinezishintshi zamathuluzi ezizenzakalelayo kanye nama-post-processor aqinisekisiwe ahlanganiswa kahle nezinhlelo zokwengeza ezivela kubathengisi bezinkampani zangaphandle, okuvumela isitolo ukuthi sihlole ukusebenza okuhlanganisiwe ngaphandle kokufaka imali eyi-1 kuya kwezigidi ezimbili zama-$ohlelweni oluhlanganisiwe lomshini owodwa ngosuku lokuqala.
Indlela yokwamukelwa ehlelwe ngezigaba ivame ukuhamba ngezigaba ezintathu. Isigaba sokuqala sethula 3D-ama-jig aphrintiwe, izinto ezifakiwe, kanye nemihlathi ethambile kanye nokugaya isikhunta okuvamile kwe-CNC, okuthatha isikhathi kanye nokonga izindleko ekusebenziseni amathuluzi ngaphandle kokushintsha inqubo yokwenza izingxenye. Isigaba sesi-2 sengeza uhlelo lokwengeza lwensimbi oluzimele lwezinhlobo zeprototypes kanye nezingxenye ezinomthamo ophansi, kanye ne-ekhona Imishini ye-CNC ukuphatha imisebenzi yokuqeda ngokudlulisa ngesandla. Isigaba sesi-3 sibophezela ohlelweni oluhlanganisiwe lwe-single-machine hybrid noma senze kube semthethweni ukuhamba komsebenzi kwemishini emibili kube yindlela yokukhiqiza enohlelo olwabiwe, ukuhlela, kanye nokulawula ikhwalithi. Isigaba ngasinye sinezinzuzo ezilinganiswayo, futhi izitolo ezilandela le ndlela zivame ukwenza izinqumo zokutshalwa kwezimali ezihlanganisiwe ezingcono kunezitolo ezithenga uhlelo lwe-single-machine hybrid ngaphambi kokuba ziqonde ukuthi yiziphi izingxenye eziludingayo ngempela.
Isichazamazwi: Imigomo Yokukhiqiza Ehlanganisiwe
Sebenzisa lesi sithenjwa uma uqhathanisa imishini exubile, ukhuluma nabathengisi, noma ubuyekeza amadokhumenti obuchwepheshe embonini.
| Ithemu | Incazelo |
|---|---|
| Ukukhiqiza okuhlanganisiwe | Indlela yokukhiqiza ehlanganisa izinqubo zokwengeza nezokususa, emshinini owodwa noma emsebenzini oqhubekayo. |
| Ukufakwa kwamandla okuqondisiwe (i-DED) | Inqubo yokwengeza encibilikisa impuphu yensimbi noma ucingo nge-laser, i-electron beam, noma i-arc njengoba ifakwa. |
| I-Powder bed fusion (PBF) | Inqubo yokwengeza encibilikisa ngokukhetha izendlalelo zempuphu yensimbi kusetshenziswa i-laser noma i-electron beam. |
| Ukukhiqiza okungeziwe kwe-arc (WAAM) | Inqubo yokwengeza esebenzisa ikhanda lesitayela sokushisela ukufaka ucingo lwensimbi ngamanani aphezulu, okuthandwa kakhulu ezakhiweni ezinkulu. |
| Isimo esiseduze ne-net | I-geometry yengxenye iseduze nefomu lokugcina kodwa idinga ukucutshungulwa kokuqeda izindawo ezibalulekile kanye nokubekezelelana. |
| Isilinganiso sokuthenga-ukuhamba-nendiza | Isilinganiso sezinto zokusetshenziswa ezithengiwe nezinto ezisetshenziswa engxenyeni eqediwe. Okuphansi kungcono; izindlela ezixubile ziyi-1:1. |
| Ukupholisa okuhlelekile | Iziteshi zokupholisa isikhunta ezilandela ukwakheka kwesikhala, ngokuvamile ezidalwe ngokufakwa kwesengezo bese zishintshwa ukuze zivale. |
| Ikhanda elimboziwe | I-nozzle yokufaka okungeziwe eletha impuphu yensimbi ngokujiya nge-laser beam ukuze kuqongelelwe izinto. |
| Ukulawula iluphu evaliwe | Ukuqapha kanye nokulungiswa kwesikhathi sangempela kwamapharamitha okubeka ngesikhathi sokwakhiwa kwesithasiselo ukuze kube nokuvumelana kwekhwalithi. |
| Umshini wokwenza imisebenzi eminingi | Ipulatifomu ye-CNC ehlanganisa ukujika, ukugaya, ukubhoboza, kanye nemisebenzi evame ukwengeza ekusethweni okukodwa. |
imibuzo ejwayelekile ukubuzwa
Ingabe ukukhiqizwa kwe-hybrid kuzothatha indawo yomshini we-CNC wendabuko?
Cha. Izingxoxo ngochungechunge lwe-Practical Machinist oluthi "Umthelela wokukhiqiza okwengeziwe ekukhiqizeni okukhiphayo" zibonisa ukuvumelana okubanzi embonini: i-hybrid ayithathi indawo yomshini wokukhiphayo ukuze kukhiqizwe izinto ezivamile ngobuningi obukhulu. Iphelelisa umshini wokukhiphayo ngokuphatha izingxenye imishini emsulwa engenakuzenza ngokwezomnotho, kufaka phakathi amajiyometri ayinkimbinkimbi, ama-alloy abizayo, kanye nokulungiswa kwezingxenye zenani eliphezulu. Izitolo eziningi zokukhiqiza zizoqhubeka nokusebenzisa imishini ye-CNC ezinikele kanye nanoma yiliphi ikhono le-hybrid abalifakayo.
Kubiza malini umshini wokukhiqiza we-hybrid?
Izinhlelo ze-hybrid zomshini owodwa njenge-DMG MORI Lasertec 65 3D kanye neMazak Integrex i-400AM kubikwa ukuthi kungama-$ayizigidi ezi-1 kuya kwezi-2 ngomshini ngamunye ekumbozweni kwemboni yiVoxelMatters kanye neModern Machine Shop. Ukusethwa kwe-Workflow hybrid, lapho uhlelo oluhlukile lokwengeza luphakela khona umshini ohlukile we-CNC, kushibhile kakhulu ukwakha kancane kancane kodwa kudinga ukuhlela inqubo ngokucophelela ukuphatha ukudluliselwa kwengxenye phakathi kwemishini.
Yiziphi izinto ezisebenza kahle kakhulu ekukhiqizeni okuxubile?
I-Titanium, i-nickel superalloys (i-Inconel 625 kanye ne-718), izinsimbi zamathuluzi (i-H13, i-P20), kanye nezinsimbi ezingagqwali yizona ezibhalwe kakhulu ezincwadini zokukhiqiza ezihlanganisiwe. Ezomnotho zikhetha izinto ezibizayo ngoba ukuthuthukiswa kokuthenga-ukundiza okuvela ekufakweni kwesengezo esiseduze kwenethi kubaluleke kakhulu lapho ikhilogremu ngayinye ibiza amakhulu amadola. Umsebenzi we-aluminium hybrid awuvamile ngoba i-aluminium ishibhile ngokwanele ukuthi imishini evamile ihlala ingabizi.
Ingabe ukukhiqizwa kwe-hybrid kungalungisa izingxenye ezigugile?
Yebo, futhi i-MRO ingenye yezimo zokusetshenziswa kwe-hybrid ezikhula ngokushesha. Ukumbozwa kwemboni okuvela kwi-SME kanye ne-Modern Machine Shop kubhala ngamapulatifomu e-Mazak Variaxis asetshenziselwa ukufaka izinto ezintsha kuma-blades enjini ye-jet egugile, imigodi yesikhunta, kanye nezingxenye zokubhoboza uwoyela, bese kufakwa umshini endaweni elungisiwe emuva ekubekezeleni kokuqala. Ezomnotho ziyasebenza ngoba izindleko zokulungisa nge-hybrid ngokuvamile ziyingxenye encane kakhulu yokushintsha ingxenye yokuqala.
Yisiphi isofthiwe engiyidingayo ekukhiqizeni i-hybrid?
Kudingeka amapulatifomu e-CAD/CAM aphatha kokubili uhlelo lokwengeza kanye nolususayo kumodeli efanayo. I-Siemens NX Hybrid CAD/CAM, i-Autodesk PowerMill enamamojula okwengeza, kanye nesofthiwe eyimfihlo evela kubakhi bemishini efana ne-DMG MORI CELOS ibusa imakethe. Imishini yokuhlanganisa izinhlelo idinga ubuchwepheshe kokubili kumapharamitha okufaka okwengeza kanye ne-CAM yendabuko, okungenye yezinselelo ezinkulu zabasebenzi eziphawulwe ezifundweni zokwamukelwa kwemboni.
Ingabe ukukhiqiza okuxubile kuyakufanelekela ukuthola umsebenzi?
Kuncike ekuxubeni komsebenzi. Imithombo yezimboni kufaka phakathi ama-SME kanye nezincwadi zokuhweba zokukhiqiza ezengeziwe ziphakamisa ukuthi i-hybrid ibuyisela ngokushesha ezitolo ezenza umsebenzi wezindiza, amandla, wezokwelapha, noma we-MRO ezintweni ezibizayo ngamanani aphansi kuya kwaphakathi. Izitolo ezigxile ekukhiqizweni kwezinsimbi ezivamile ngobuningi obukhulu njenge-aluminium kanye nensimbi encane azivamile ukuthethelela izindleko zenhloko-dolobha. Isu elivamile lokungena ukusebenzisa 3D-izinto eziphrintiwe kanye nemihlathi ethambile kanye nezingubo ezivamile CNC ngaphambi kokutshala imali kuhadiwe ehlanganisiwe ye-hybrid.
