Umshini Wokwenza Isikhunta we-ATC CNC Onokushintsha Ithuluzi Elithengiswayo

Uyini Umshini Wokubumba we-CNC futhi Usebenza Kanjani?

Umshini wokubumba we-CNC uwumshini we-CNC onezinjongo zonke ohlanganisa ubuchwepheshe bokulawula izinombolo zekhompyutha ekusebenzeni kwawo kokusika nokugaya. Iphinde ikhonjwe njengomshini wokubumba i-Computerized Numerical Control Molding, umshini wokwenza isikhunta we-CNC, kanye nomshini wokugaya we-Computerized Numerical Mold Mold. Njengamanye amathuluzi omshini we-CNC ajwayelekile, ngokusebenzisa ikhodi ye-G, uhlelo lwe-CNC lusebenza ngokuyalela umsebenzi ukuze kugcwaliseke ukuzenzekelayo kwenqubo yokusika nokugaya. Ilungele ukwenziwa kwesikhunta sezimboni, ukuqoshwa kwezinsiza zobuciko, ukukhiqizwa kwe-nameplate yomuntu siqu, imboni yokuhlobisa, kanye nokucubungula ibhodi lesifunda eliphrintiwe. Ngaphezu kwalokho, ngokwezidingo zokufundisa zamakolishi namanyuvesi, kwamukelwa uhlelo lokulawula oluvulekile. Ngokuxhumanisa okuhlukene kokulawula nokulawula isofthiwe, iluphu evalwe kancane kanye nohlelo lokulawula oluvalwe ngokugcwele lungakhiwa.

Imishini yokubumba ye-CNC ingacubungula umbhalo, amaphethini, ukuthungwa, izindawo ezincane eziyinkimbinkimbi, izingxenye ezinezindonga ezincane, izingxenye ezincane ezinembayo, kanye nezinto zobuciko ezingavamile. Lezi zinto zibonakala ngosayizi omncane, izimo eziyinkimbinkimbi, nemikhiqizo emihle eqediwe.

Ngokuphathelene nobuchwepheshe bokucubungula, ngenxa yendawo encane futhi eyinkimbinkimbi yokuqopha, umshini wokubumba we-CNC usebenzisa abasiki abancane bokugaya ngaphansi kwe-6.0mm ukuze kucutshungulwe kahle. Kubaluleke kakhulu ekucubunguleni umkhiqizo weqoqo odingekayo.

Umgomo womshini wokubumba we-CNC uwukugaya ngesivinini esikhulu. Uma kuqhathaniswa nemishini yendabuko ye-CNC, ukubaza kwe-CNC kufana nokugaya okunesivinini esikhulu, okubizwa ngokusobala ukuthi indlela yokucubungula "yokudla kancane futhi ugijime ngokushesha".

Ukusetshenziswa kwemishini yokubumba ye-CNC kunezinga eliphansi lezabasebenzi, izinga eliphezulu lokuzenzakalela, nokuncika kancane kuma-opharetha. Uhlelo lokulawula lulawula ngokuzenzakalelayo ukunyakaza kwamathuluzi omshini wokugaya isikhunta se-CNC ngokwemiyalo yokucubungula ukuze kuqedelwe umsebenzi wokugaya, okunciphisa kakhulu umfutho wabasebenzi. Le nqubo ezenzakalelayo yenza ukukhiqizwa kunganciki kakhulu kumakhono omsebenzi wendabuko wokubaza ngesandla.

Izici Zomshini Wokubumba we-CNC one-Automatic Tool Changer

1. Kungumkhiqizo wenhlanganisela yobuchwepheshe bokulawula izinombolo kanye nenqubo yokuqopha nokugaya. Kuwuhlobo lomshini we-CNC onemisebenzi eminingi. Ngokufana nomshini ojwayelekile wokulawula izinombolo, intengo yethu yomshini wokuqopha insimbi ibona ukuqoshwa, futhi i-automation yokucubungula ukugaya ngaleyo ndlela yokulawula izinombolo ilawula ukunyakaza komshini oqoshiwe nowokugaya ngokuya ngekhodi yenqubo yenqubo.

2. Isakhiwo esizinzile nesiqinile: Ngombhede wohlobo lwe-gantry netafula kokukodwa, akukona nje kuphela ukuqina okuhle kodwa futhi alikho iphutha lokufaka kokubili. Ukunemba ngeke kuthinteke noma kusetshenziswe isikhathi eside.

3. Kuwuhlobo lomklamo ovalwe ngokugcwele, wamukela indlela yokucubungula uwoyela ojikelezayo wangaphandle. Umzimba womshini uphonswe ngokugcwele ngesakhiwo esizinzile nekhono elikhulu lokuthwala isisindo.

4. Umshini ufakwe isikulufu esinembile sebhola le-bidirectional somkhiqizo odumile, isitimela sesikwele saseTaiwan, kanye nokuthwala okunembile okuqinile okuqinile nokunemba okuphezulu okuguquguqukayo. Ifakwe ne-Japan YASKAWA AC servo motor enembe kakhulu namandla aphezulu okwenza i-amplitude ibe mancane kanye ne-axis engu-3 izinze kakhudlwana.

5. Umshini wokugaya isikhunta se-CNC ufakwe uhlelo lokushintsha ithuluzi oluzenzakalelayo.

Izinzuzo Zomshini Wokubumba we-CNC one-Automatic Tool Changer

1. Isakhiwo se-Gantry: Isakhiwo sonke sensimbi, isakhiwo esiqinile, ukuqina okuphezulu, ukunemba 0.01mm. Ikholomu ephindwe kabili iyonke ingxenye, okwandisa kakhulu ukuqina komshini.

2. Yamukela i-high-speed water cooling variable frequency motor, i-torque enkulu, ukusika okuqinile, imvamisa ephezulu, impilo ende, kungaba isikhathi eside ukusebenza okuqhubekayo.

3. Uhlelo lokupholisa: Uwoyela ojikeleza uwoyela opholisa uwoyela wokupholisa, okokusebenza okupholisa ngamanzi noma uwoyela ethangini, noma uketshezi lwe-athomu ngokusebenzisa noma ukufutha umlomo wombhobho.

4. Ukuqinisekiswa kwekhwalithi: Kudivayisi ngayinye ngaphambi kokushiya imboni, sizohlola i-cue nge-laser interferometer.

5. I-Servo motor kanye nokushayela: kusuka e-Japan ngokunemba okuphezulu nempilo ende.

6. Umhlahlandlela womugqa we-HIWIN: wenziwa e-Taiwan, usetshenziselwa inkundla yezemidlalo ephindaphindayo.

7. Izimbazo ezi-3 zonke zisebenzisa izikulufu zebhola zaseJalimane nemizila yomugqa yase-Taiwan ukuze kuqinisekiswe ukunemba nokubeka kabusha ukunemba.

8. Uhlelo lokulawula olusebenzayo nolulula ukulusebenzisa elenziwe yi-Taiwan SYNTEC ngokusebenza okuphezulu kanye nenani lokuncintisana.

9. Yamukela ukunyakaza kwetafula ukuze uhlale uzinzile futhi unemba eliphezulu.

10. Indawo yokusebenza evalekile iqinisekisa umsebenzi ophephile futhi ongenakho ukungcola.

11. Isistimu yokushintsha ithuluzi ezenzakalelayo enamathuluzi ama-4.

Amapharamitha Obuchwepheshe Womshini Wokubumba we-CNC one-Automatic Tool Changer

Izicelo Zomshini Wokubumba we-CNC

Umshini wokubumba we-CNC usebenza ekuqopheni, ekugayweni, ekusikeni, nasekubhobozeni izinto eziningi, okuhlanganisa kodwa kungagcini ngethusi, i-aluminium, insimbi, insimbi, ithusi, izinkuni, igwebu, namapulasitiki. Ithola ukusebenza kwayo okukhulu ekubunjweni komjovo, kwezimoto, ekubunjweni kwe-ironware, isikhunta sezicathulo, isikhunta sokulahla, isikhunta sensimbi, izingxenye zewashi, ama-electrode ethusi, ama-electrode ensimbi, ama-electrode ensimbi, ubuciko bensimbi, ubuciko bensimbi, ubucwebe, i-jade, umqhele wamazinyo, phakathi kwezinye izimboni zokubumba. Lo mshini uklanyelwe ngokukhethekile isikhunta se-batch machining, amawashi, izibuko zamehlo, amaphaneli, amabhrendi, amabheji, okucwebezelayo kwangaphandle, ihluzo ezinobukhulu obungu-3, ​​namagama. Kulula kulo mshini wokubumba ukunikeza 2D/3D usizo ezintweni ezihlukahlukene.

Amaphrojekthi Womshini Wokubumba we-CNC

Amasampula Omshini Wokubumba we-CNC

Ukuqhathaniswa kweMishini Yokubumba ye-CNC enama-Automatic Tool Changers nangaphandle kwayo

Lokhu kuzobaluleka ekuqondeni ukuthi inketho ngayinye izothinta kanjani ukusebenza kahle nokunemba kanye nokuhamba komsebenzi kukonke lapho unquma ngomshini wokubumba we-CNC one-ATC noma ngaphandle kwayo. Nakhu ukuhlukaniswa komehluko oyinhloko.

Ukuphumelela

Imishini yokubumba ye-CNC ene-ATC inciphisa ukuvalwa kufinyelele ezingeni eliphansi kakhulu, njengoba inqubo yokushintsha ithuluzi izenzakalela. Ngakho-ke, imishini ingasebenza ingami ngaphandle kokudinga ukungenelela okuvela ku-opharetha, yingakho kuqiniswa imijikelezo yokukhiqiza. Imishini engenayo i-ATC idinga izinguquko zamathuluzi okwenziwa ngesandla, ukwandisa isikhathi sokunciphisa nokunciphisa amanani okukhiqiza.

Ukunemba Nokunemba

Imishini ene-ATC inikela ngokunemba okuphezulu njengoba amathuluzi ashintshwa ngokuzenzakalelayo nokuqondanisa okungaguquki, okuqinisekisa ukunemba kuyo yonke imisebenzi yokukhiqiza. Izinguquko zamathuluzi okwenziwa ngesandla zingathula amaphutha amancane ekuqondaneni kwamathuluzi, okungase kuthinte ukuvumelana nekhwalithi yezingxenye eziqediwe.

Ukubandakanywa komqhubi

Ngokwemvelo, i-ATC ihlinzeka ngomshini ukuthi usebenze ngokungasizwa muntu, ngaleyo ndlela ivumele amaphutha amancane omqhubi, kuyilapho abasebenzi bengakwazi ukwenza eminye imisebenzi. Kodwa-ke, ngaphandle kwe-ATC, imishini isetshenziswa kakhulu opharetha ekushintsheni amathuluzi abo, futhi ngaleyo ndlela kungasho ukuphazamiseka namaphutha.

Cost

Imishini yokubumba ye-CNC ene-ATC ngokuvamile inezindleko eziphezulu zangaphambili ngenxa yobuchwepheshe obuphambili. Kodwa-ke, ukukhuphuka kwesivinini sokukhiqiza kanye nezindleko ezincishisiwe zabasebenzi ngokuvamile kunciphisa ukutshalwa kwezimali kokuqala. Ngakolunye uhlangothi, imishini engenayo i-ATC ithengeka kakhulu ekuqaleni, kodwa inezindleko eziphezulu zokusebenza zesikhathi eside.

Amathiphu Okulungisa Imishini Yokubumba ye-CNC ene-ATC

Ukugcina imishini yokubumba ye-CNC ene-othomathikhi yokushintsha ithuluzi (ATC) kubalulekile ukuze kuqinisekiswe ukusebenza kahle, nokuphila isikhathi eside, kanye nokunciphisa ukulungiswa okumba eqolo. Nawa amanye amathiphu okunakekela abalulekile:

• Ukuhlanza Njalo: Gcina umshini nezinto zawo zihlanzekile, ikakhulukazi indlela yokushintsha amathuluzi. Uthuli, ukungcola, nemfucumfucu kungabangela ukungqubuzana futhi ngaleyo ndlela kusheshise ukuguga ku-ATC. Ukuhlanzwa kwesibambi samathuluzi, umagazini wamathuluzi, nazo zonke izingxenye ezihambayo kufanele kube njalo ukuze kuqinisekiswe ukusebenza kahle.

• Ukugcotshwa Kwezingxenye Ezinyakazayo: Ukugcotshwa njalo kwezingxenye ezihambayo zomshini kwenziwa ukuze kuncishiswe ukungqubuzana nokuguga. Uhlu luhlanganisa izingxenye zokushintshwa kwamathuluzi, ama-rails, nama-spindles. Ukugcoba okulungile kwenziwa ukuze kuqinisekiswe ukunyakaza okushelelayo okwandisa impilo yesistimu.

• Hlola isiguquli samathuluzi ukuthi sigugile noma asilungile: Linganisa i-ATC njalo ukuze uqinisekise ukuthi ingasebenza ngendlela efanele. Ukuqondanisa okungahambisani kungabangela izinguquko ezingalungile zamathuluzi, okuholela ekunembeni okuphansi komshini kanye nokukhiqiza.

• Amazinga Omoya Noketshezi: Iningi lemishini ye-ATC isebenzisa umoya ocindezelwe kanye noketshezi olusebenza ngamanzi. Gcina la mazinga egciniwe futhi uqinisekise ukuthi amasistimu angavuzi ayahlinzekwa. Umfutho womoya ophansi noma amazinga oketshezi anganele angaba nesibopho sokungasebenzi kahle kwesishintshi sethuluzi.

• Ukuvuselelwa Kwesoftware: Izibuyekezo ezivamile kusofthiwe yomshini ziyadingeka ukuze kugwenywe amaphutha okusebenza noma izinkinga ngohlelo lwe-ATC. Iziphazamisi kusofthiwe noma i-firmware ephelelwe yisikhathi izonciphisa ukusebenza futhi idale isikhathi sokuphumula esingadingekile.