I-Automatic CNC Water Jet Cutter Ethengekayo Iyathengiswa

I-waterjet cutter iyithuluzi elinamandla lokusika elisebenzisa ijethi lamanzi elinengcindezi ephezulu kakhulu exutshwe nama-abrasives ukusika insimbi, itshe, ingilazi, nezinye izinto. Umshini wokusika ijethi lamanzi usebenzisa iphampu enomfutho ophezulu ukuze uqinise amanzi kumfutho ophakeme kakhulu, obese ukhishwa ngombhobho omncane ukuze wenze ijethi yamanzi enesivinini esiphezulu ngamamitha angu-1,000 nge-2nd (kufika ku-2-3 izikhathi zejubane lomsindo) ukusika izinto ezihlukahlukene.

I-Industrial CNC Waterjet Cutting Machine Izinzuzo & Izinzuzo

• Akukho ukubola kwe-thermal - Akukho ukushisa okukhishwa ngesikhathi senqubo yokusika i-waterjet ebandayo, engavimbela ukuguqulwa kwezinto ezibonakalayo noma izinguquko ezicini zemishini ezibangelwa ukushisa okuphezulu.

• Ukusika okunembe kakhulu kobumo obuyinkimbinkimbi - Amajethi e-Waterjets angasika ngokunembile amajika ayinkimbinkimbi nemininingwane emincane (ngokunemba okungafika ku-±0.1 mm), awenze afanelekele ukubumba okunembayo nomsebenzi wobuciko.

• Izinto ezihlukahlukene zokusika - Amajethi amanzi anamandla ngokwanele ukunqamula cishe noma iyiphi impahla. Ubuchwepheshe bokusika obubandayo bunikeza izinzuzo ezingenakubuyiseleka kanye nezinzuzo ekusikeni izinto ezinqamukayo (izinsimbi, amapulasitiki, izitsha zobumba, ingilazi, izinhlanganisela, nokunye), ikakhulukazi izinto ezinezingqimba eziningi noma ezihlukene. Ngaphezu kwalokho, ama-Waterjets angakwazi ukusika izinto ezithambile kalula kuyilapho efinyelela ukucija okufana nedayimane ezintweni eziqinile.

• Imfucuza yezinto ezincane - Ama-kerfs amancane (cishe u-0.5-1.5 mm) alondoloza impahla eluhlaza futhi alungele ukucubungula izinto eziyigugu.

• Iphephile futhi inemvelo - Umsindo ophansi, awekho amagesi anobuthi noma uthuli, futhi amanzi angcolile ahlungiwe futhi asetshenziswe kabusha.

Izici ze-Industrial CNC Waterjet Cutter

I-Gantry Cutting Table

• Ithebula lokusika i-waterjet liqukethe amadrayivu e-X, Y, kanye ne-Z-axis, ithangi lamanzi, ikhanda lokusika, izingxenye zokugcoba, kanye nesistimu ye-servo drive, okuyenza ibe yingcweti ekudaleni izinhlobonhlobo zezingxenye eziyinkimbinkimbi, ezinkulu.

50-HP Booster Pump

• Yakhelwe ngokuvumelana ne-CE kanye namazinga e-ISO9001.

• Iphampu ye-booster isebenzisa izingxenye zomkhiqizo zekhwalithi ephezulu.

• I-Servo proportional pressure control.

• Izilungiselelo zengcindezi ezihlukene zezinto ezihlukene.

• Ukucindezela kokusebenza okuzinzile nokugcinwa kalula.

3-i-Axis Waterjet Cutting Head

• Okuguquguqukayo, kulula ukuyisebenzisa, ukugcinwa okuphansi, okulungele ukusika kwe-2D yezinto ezihlukahlukene.

I-Automatic Abrasive Supply System

• Iletha ngokuzenzakalelayo i-abrasive ekhanda elisikayo futhi izixwayise ngokuzenzakalelayo lapho ukuhuzuka kuphansi. Isakhiwo esilula siqinisekisa ukusebenza okulula nokugcinwa.

I-Weihong CNC Controller System Software

• Lolu hlelo lwesilawuli lusebenziseka kalula, futhi kulula ukulusebenzisa kwabaqalayo, futhi lusekela ukungeniswa okuqondile kwamafayela e-CAD, ukusika imiklamo ehlukahlukene eyinkimbinkimbi kalula.

• Imingcele yokusika eyakhelwe ngaphakathi ivumela abasebenzisi ukuthi bayenze ngendlela oyifisayo. Ama-opharetha avele akhethe uhlobo lwempahla, ukujiya, kanye nekhwalithi yokuqedela ukuze bathole ukusikeka okuhle.

I-Industrial CNC Waterjet Cutting Machine Specifications

I-High Pressure Pump Parameters

I-Waterjet Cutting Table Parameters

Amapharamitha wesistimu Yokudlisa Abrasive Automatic

I-AC 5-Axis Inhloko Esika Ijethi Yamanzi (Ongakukhetha)

• Isistimu yokusika i-waterjet ye-AC 5-axis, ne-A-eksisi ekwazi ukuzungezisa okungu-±120° ngo-0°-75° ukusika i-bevel.

• Isinxephezelo se-taper esinqunyiwe esiqondile.

• Ikhanda lokusika le-axis engu-5 lifika nenzwa ye-laser ukuze iqoqe ulwazi lwendawo, okuvumela isilawuli ukuthi sinqume i-Z-axis h8 efanele ezindaweni ezihlukene, ngaleyo ndlela sithuthukise ukunemba kokusika kuma-slabs amakhulu. Isistimu yokusika i-waterjet eyi-5-axis ilungele ukusika amathayela angamasayizi amakhulu noma imabula.

• Isinciphisi se-rotary esingenalutho sinikeza isakhiwo esilula nesihlangene, isisindo esincishisiwe, nokusebenza okuguquguqukayo okuthuthukisiwe.

Izicelo ze-Industrial CNC Water Jet Cutter

Ubuchwepheshe bokusika i-jet yamanzi budumile ezinhlobonhlobo zezinhlelo zokusebenza kanye nokusetshenziswa ngenxa yezindawo zokusika ezipholile (ayikho indawo ethintekile ukushisa).

• Ukusebenza - Ama-Waterjets angakwazi ukusika izinsimbi ezihlukahlukene, i-suhc njengensimbi, ama-alloys e-titanium, nama-alloys e-aluminium, okuwenza alungele ukunemba kwezingxenye ze-aerospace.

• Izingqungquthela - Ama-Waterjets angasika i-carbon fibre kanye ne-fiberglass, agweme i-delamination noma ama-burrs.

• Umsebenzi wamatshe - Amajethi e-Waterjets angasika imabula, igwala, kanye nethayela le-ceramic ukuze kwenziwe izinhlelo zokusebenza zokuhlobisa nezobuciko.

• Ukukhiqizwa Kwezimoto - Ama-Waterjets awakwazi ukusika izinto zangaphakathi zezimoto kuphela kodwa namaphaneli omzimba kanye nengilazi engangenwa izinhlamvu.

• Amadivayisi kagesi nawezokwelapha - Ama-Waterjets angochwepheshe bokusika amabhodi wesifunda nama-silicon wafers, kanye nemishini yezokwelapha esetshenziswa ekuhlinzeni.

I-Industrial CNC Water Jet Cutting Projects

I-Waterjet vs I-Laser vs I-Plasma: Lapho Ukusika Okubandayo Kuwukuphela Kwendlela

Ukusika i-Waterjet, i-laser, kanye ne-plasma ngayinye inendima ehlukile esitolo sokukhiqiza. Ukuqonda amandla azo kusiza abathengi ukuthi banqume ukuthi i-waterjet iyitshalomali elifanele nini uma kuqhathaniswa nokuthi i-waterjet iyitshalomali elifanele nini. umsiki wensimbi we-fiber laser or Ithebula le-CNC lokusika i-plasma kungaba ngcono kakhulu ezindleko. Ithebula lokuqhathanisa elingezansi liqokomisa izici ezibalulekile zokuthatha izinqumo:

Inzuzo engenakuphikiswa yejethi yamanzi ukuthi ayiguquki ekushiseni. Ngezinsimbi ezithambile ezizwela ukushisa (i-titanium, insimbi eqinisiwe, insimbi yamathuluzi eqinile), izinto ezibuthakathaka (ingilazi, i-ceramic, itshe), kanye nezinto ezihlanganisiwe (i-carbon fiber, i-fiberglass) ezihlukana ngaphansi kokushisa, ayikho enye indlela yokusika ye-CNC engalingana nekhwalithi yejethi yamanzi. Ukuze uthole ukuhlaziywa okuningiliziwe eceleni, bheka STYLECNC's Umhlahlandlela wokuqhathanisa i-waterjet cutter vs i-laser cutter.

Ukuqonda i-Garnet Abrasive: Izindleko Ezinkulu Kakhulu Zokusebenza Kwe-Waterjet

I-garnet e-abrasive iyona esetshenziswa kakhulu ohlelweni lwe-waterjet e-abrasive futhi ngokuvamile imelela izindleko zokusebenza ezinkulu kakhulu eziqhubekayo. I-STWJ3020-3X isebenzisa i-garnet echotshoziwe enama-mesh angu-80, exutshwe namanzi anomfutho ophezulu kakhulu ekhanda lokusika ukuze kwakheke umfudlana o-abrasive owenza ukusika kwangempela. Ukuqonda ezomnotho ze-garnet kubalulekile ukuze kutholakale izindleko zobunikazi ezinembile.

Izici ezibalulekile zezindleko ze-garnet:

• Izinga lokusetshenziswa lisukela ku-0.5 kuya ku-1.5 lb ngomzuzu kuye ngokuthi izinto zijiyile kangakanani, isivinini sokusika, kanye nekhwalithi yomphetho oyifunayo.

• I-garnet echotshoziwe esezingeni eliphezulu (njengeBarton noma izinhlobo ze-GMA) ibiza kakhulu ngephawundi kodwa isika ngokushesha okukhulu futhi ikhiqiza imiphetho ebushelelezi kunezinye izindlela zesihlabathi esinama-alluvial ezishibhile.

• I-garnet esetshenzisiwe iqoqana njenge-slurry enamanzi futhi egubhayo ethangini lokusika. Imithetho yokulahla iyahlukahluka kuye ngesifunda i-garnet engcoliswe izinsimbi ezisindayo ezivela ekusikeni ingahlukaniswa njengemfucuza yezimboni edinga ukuphathwa okukhethekile.

• Izinhlelo zokuvuselela kabusha ezisebenzisa abrasive zingalulama kuze kufike ku- 50% ye-garnet esetshenzisiwe ekucindezelweni kokusebenza okungu-60,000 kwe-PSI, okungenzeka kunciphise izindleko ze-garnet ngo-30–40% ezitolo ezithengisa izinto eziningi kakhulu.

Ngaphandle kwe-garnet, ezinye izindleko ezisebenzisekayo zifaka phakathi amagugu e-orifice, amashubhu okuxuba (amashubhu okugxila), izivalo zokucindezela okuphezulu, kanye nama-pump rebuild kits. Abasebenzi abanolwazi ku-Practical Machinist balinganisela izindleko zokusebenza eziphelele ze $25–$40+ ngehora lokusika lesistimu yokupompa enamandla angu-50HP, kanti i-garnet yodwa ibiza cishe $15 ngehora ngesivinini sokugeleza esijwayelekile.

Ikhanda Lokusika Amanzi Eliyi-3-Axis vs 5-Axis: Yikuphi Ukucushwa Okudingayo?

I-STWJ3020-3X ithunyelwa nekhanda lokusika elijwayelekile eliyi-3-axis lokusika iphrofayili ye-2D, kanye nekhanda lokusika amanzi eliyi-AC 5-axis elizikhethela elitholakala ezitolo ezidinga ukusika kwe-bevel kanye nokubuyiselwa kwe-taper. Isinqumo phakathi kokuhlelwa kuncike ezinhlotsheni zezingxenye nezinto ezicutshungulwayo.

Ikhanda le-3-Axis (elijwayelekile):

• Iphatha konke ukusika kwephrofayili ye-2D okuqondile nge-±0.1mm ukunemba.

• Izindleko eziphansi kusengaphambili kanye nokugcinwa okulula ngezingxenye ezimbalwa ezinyakazayo.

• Kuhle kakhulu ekukhiqizeni izingxenye eziyisicaba: ama-gasket, ama-bracket, izimpawu, ama-inlays amatshe okuhlobisa, kanye namaphrofayili ensimbi eshidi.

Ikhanda le-5-Axis (ukuthuthukiswa okungakhethwa):

• I-A-axis ijikeleza ±120°, ivumela ukusika kwe-bevel okungu-0°–75° kwemiphetho yokulungiselela ukushisela kanye namaphrofayili ane-engeli.

• Isinxephezelo se-taper esakhelwe ngaphakathi sisusa i-kerf yemvelo enomumo we-V eyenzeka ekusikeni kwezinto ezijiyile, okwenza imiphetho eyisikwele ephelele.

• Inzwa ye-laser iqoqa idatha yesikhundla se-Z-h8 kuyo yonke indawo yokusebenza, ilungisa ngokuzenzakalelayo ukuhlukahluka kobukhulu be-slab okubalulekile etsheni lemvelo kanye nemabula.

• Kunconywa izingxenye zezindiza, ukwakhiwa kwamatshe okwakha, kanye nomsebenzi wensimbi oqondile odinga imiphetho engasebenzi.

Izitolo eziqala ngekhanda le-3-axis zingathuthukela ohlelweni lwe-5-axis kamuva njengoba umsebenzi wazo udinga lokho, njengoba kokubili ukucushwa kusebenzisa i-gantry efanayo kanye nengqalasizinda yephampu. Ukuze uthole okwengeziwe mayelana nezinhlelo zokusebenza ze-CNC eziqondene namatshe, hlola STYLECNC's uhlelo lomshini we-CNC wamatshe.

imibuzo ejwayelekile ukubuzwa

Ijethi yamanzi ingasika insimbi ngobukhulu obungakanani?

Njengoba iphampu yokukhulisa engu-50HP isebenza ku-300–400 MPa, i-STWJ3020-3X ingasika insimbi ngaphezu kwe-150mm ubukhulu. Isivinini sokusika sincipha kakhulu ezintweni ezijiyile — insimbi engagqwali engamasentimitha angu-8 ingasika ku-0.3–0.5 IPM. Emisebenzini eminingi yokukhiqiza, umshini unikeza ibhalansi yawo engcono kakhulu yesivinini kanye nekhwalithi yomphetho ezintweni ezifika ku- 50mm.

Kubiza malini ngehora ukusebenzisa umshini wokusika amanzi we-CNC?

Izindleko zokusebenza eziphelele zivame ukusuka ku- $2I-5 kuya $40+ ngehora lokusika ohlelweni olunamandla angu-50HP. Lokhu kufaka phakathi i-garnet abrasive (~$15/hr), ugesi (ukudonsa iphampu engu-37kW), amanzi, kanye nokufakwa esikhundleni okungasetshenziswa (amatshe ayigugu, amapayipi okuxuba, izivalo). Izitolo ezinezinhlelo zokuvuselela kabusha ezirhabaxa kanye nokusetshenziswa okuphezulu kwansuku zonke zinganciphisa izindleko zokuya $18–25 ngehora.

Ingabe i-waterjet ingasika ingilazi netshe ngaphandle kokuqhekeka?

Yebo. Inqubo yokusika ebandayo yeWaterjet ayilethi ukushaqeka kokushisa, okwenza kube yindlela ekhethwayo yokusika ingilazi eqinisiwe, imabula, igranite, ithayela le-ceramic, kanye ne-quartz. Inketho yekhanda lokusika eli-5-axis ibaluleke kakhulu emsebenzini wamatshe, njengoba inzwa yayo ye-laser ikhokhela ukuhlukahluka kobukhulu bemvelo kuma-slab amakhulu.

Kukangaki lapho iphampu enomfutho ophezulu idinga ukwakhiwa kabusha?

Izikhawu zokwakhiwa kabusha kwephampu ziyahlukahluka ngokuya ngekhwalithi yamanzi, umjikelezo womsebenzi, kanye nemikhuba yokulungisa. Abasebenzi abanolwazi babika izikhawu zokwakhiwa kabusha phakathi kwamahora okusebenza angu-500 no-1,200. Amanzi okufaka ahlanzekile, ukuhlunga okufanele, kanye nokunaka okusheshayo kokuvuza okuncane kwandisa kakhulu izikhawu phakathi kokwakhiwa kabusha. Iphampu ye-STWJ3020-3X ifaka ukulawulwa kwengcindezi okulinganiselwe kwe-servo kanye nesistimu yokupholisa umoya eyakhelwe ngaphakathi esiza ukugcina ukusebenza okulinganayo.

Ingabe isilawuli se-Weihong NC Studio kulula ukuba abaqalayo basifunde?

Yebo. Isofthiwe ye-Weihong NC Studio V10 ifaka phakathi imitapo yolwazi yokusika eyakhelwe ngaphakathi lapho opharetha bekhetha khona uhlobo lwezinto, ukujiya, kanye nekhwalithi yokuqeda oyifunayo. Uhlelo lukhiqiza izilungiselelo zesivinini kanye nengcindezi ezilungiselelwe ngokuzenzakalelayo. Yamukela ukungeniswa kwamafayela e-CAD ngqo futhi isebenza kwi-PC ejwayelekile ye-Windows 10 enesikrini esingu-19”+.

Ingabe i-waterjet ikhiqiza imfucuza eyingozi?

I-slurry ye-garnet esetshenzisiwe ngokuvamile ayinabo ubuthi lapho isika izinto ezingasebenzi njengetshe noma insimbi ethambile. Kodwa-ke, ukusika izinsimbi ezithile (ithusi, ama-alloy aqukethe i-lead, insimbi engagqwali ephethe i-chromium) kungangenisa izinhlayiya zensimbi esindayo ku-garnet esetshenzisiwe, ezinye izindawo ezizihlukanisa njengemfucuza yezimboni edinga ukulahlwa okufanele. Hlola imithetho yendawo ngaphambi kokusungula inqubo yokulahla.

Ingabe i-waterjet ingayithatha indawo ye-laser noma i-plasma cutter esitolo sami?

Ama-waterjet ahambisana nezinhlelo ze-laser ne-plasma esikhundleni sokufaka esikhundleni sazo. Asebenza kahle ezintweni ezijiyile, ama-alloy azwela ukushisa, kanye nezinsimbi ezingezona ezensimbi ezingakwazi ukusingatha abasiki be-thermal. Kodwa-ke, emsebenzini wokukhiqiza insimbi encane, imishini yokusika i-fiber laser zishesha izikhathi ezi-5–10 futhi zibiza kancane kakhulu ngehora lokusika. Izitolo eziningi zine-waterjet eceleni kwe-laser noma I-CNC plasma cutter ukumboza uhla oluphelele lwezinto zokwakha kanye nobukhulu.