Ingabe uhlela ukuthenga umshini we-bander onqenqemeni othengekayo ukuze wenze imiphetho yokuhlobisa ngokwezifiso ukuze uthuthukise ibhizinisi lakho lokwenza ifenisha?
Nali umhlahlandlela osebenzayo wokuthi ungakhetha kanjani umshini wakho wokuqala noma olandelayo wokubhinca onqenqemeni. Sizodlula kuzo zonke izinhlobo zemishini, izici, ukulungiselelwa, izindleko, kanye nezinye izinto ozikhethele ukuze wenze isinqumo sakho sokuthenga sibe lula. Asicwilise phakathi.
Iyini I-Edge Banding Machine?
Umshini wokuhlanganisa onqenqemeni uyikhithi yamathuluzi okusebenza ngokhuni ezenzakalelayo eqhuba ukugaya kwangaphambili, ukunamathisela, ukusikwa ekugcineni, ukusika amaholoholo, ukusika kahle, ukusika amakhona, ukuklwebula, ukuhlukanisa amakhabethe nokwenza ifenisha. I-othomathikhi yonqenqema iklanyelwe ukuhlanganisa okuqondile emaphethelweni kanye nokusikwa kwe-MDF (i-medium density fiberboard), i-blockboard, ibhodi lokhuni eliqinile, ibhodi lezinhlayiyana, iphaneli yomnyango we-polymer, i-melamine, ne-plywood.
Amakhono
Imishini yokuhlanganisa onqenqemeni ezenzakalelayo isetshenziselwa ukugaya ngaphambili, ukubopha isibhengezo sonqenqema ku-substrate, ukuphungula imiphetho ephambili nalandelayo, ukuphungula phezulu nangaphansi nge-substrate, ukuklebhula noma yikuphi okusalayo, nokubhula unqenqema oluqediwe. Yonke imisebenzi izoqedelwa emshinini owodwa, okuyinguqulo ethuthukisiwe yebhande lomphetho elivamile ekwenziweni kwefenisha yesimanje.
I-Pre-Milling
Omaki bakathayela, ama-burrs noma izenzakalo ezingezona ze-perpendicular ezibangelwa isaha lephaneli noma isaha lokuhlikihla zishintshwa kabusha ngezisiki zokugaya kabili ukuze kuzuzwe umphumela ongcono wokuvala. Kwenza ukubopha phakathi kwebhendi yonqenqema nepuleti kusondele kakhulu, futhi ubuqotho nobuhle bungcono.
Ukunamathela
Ngesakhiwo esikhethekile, ibhodi lokuvala kanye nesibhengezo sonqenqema kuhlanganiswe nhlangothi zombili ukuze kuqinisekiswe ukunamathela okuqinile.
Qeda Ukunquma
Ngokunyakaza okuqondile komugqa, ukulandelela isikhunta okuzenzakalelayo kanye nesakhiwo sokusika okusheshayo semoto esinesivinini esikhulu siyamukelwa ukuze kuqinisekiswe ukuthi indawo esikiwe ibushelelezi.
Ukunquma Kahle
Zonke zisebenzisa i-automatic tracking yesikhunta kanye ne-high-frequency high-speed motor structure ukuze kuqinisekiswe ukushelela kwezingxenye ezingaphezulu nezingezansi zephaneli elisikiwe. Isetshenziselwa ukulungisa okokusebenza okweqile phezulu naphansi komugqa weshidi elicutshunguliwe. Ithuluzi lokuqedela liyibhithi elimise okwe-R, elisetshenziselwa kakhulu i-PVC kanye nemicu ye-acrylic yefenisha yephaneli, okungcono imicu esemaphethelweni enogqinsi olungaphezu kuka-0.8mm.
Ukusonga
Isetshenziselwa ukuqeda izimpawu ze-ripple ezibangelwa inqubo yokusika yokunyakaza okungewona umugqa wokunquma, ukuze izingxenye ezingaphezulu nezingezansi zepuleti zibushelelezi futhi zihlanzeke.
Ukuhluza
Hlanza iphaneli ecutshunguliwe ngesondo lokupholisha ukotini, bese upholisha ubuso bokugcina bebhande elisemaphethelweni ukuze bushelelezi.
Slotting
Isetshenziselwa i-grooving eqondile yamapaneli aseceleni e-wardrobe, amaphaneli aphansi, futhi kulula kakhulu futhi kuyashesha ukunciphisa inqubo yokusaha iphaneli. Ingase futhi isetshenziselwe slotting of the edging aluminium of panel umnyango.
Izicelo
Ama-Edge bander asetshenziselwa ukwenza imiphetho yokuhlobisa kumaphaneli nasemabhodini (MDF, blockboard, particle board, solid wood board, melamine, polymer door panel, and plywood) ngokuzenzakalelayo namabhena onqenqemeni enziwe nge-melamine, PVC, ABS, PMMA, ne-acrylic.
izinhlobo
I-Portable Handheld Edge Bander
Ibhenda yonqenqema oluphathwayo lungasetshenziswa ekusebenzeni kwemingcele eqondile negobile engajwayelekile. Uma umshini ufakwe nezinto ezisetshenziswayo zobakaki ongashintshi, indlela yawo yokusebenzisa ifana neyebhenda yomugqa ogobile wendabuko. Ilungele ukuhlanganisa izinto ezihlukahlukene, kuhlanganise nephepha le-melamine (elifakiwe), i-veneer, ipulasitiki (i-PVC noma i-ABS).
I-Semi-Automatic Edge Bander
Umshini wokuhlanganisa onqenqemeni we-semi-automatic ulungele ibhande eliqondile le-MDF, i-blockboard kanye ne-particleboard. Amakhono ayo ahlanganisa i-gluing, ukuvala uphawu, ukunquma okuphezulu nangaphansi, nokupholisha. Iwumugqa wokukhiqiza ozenzakalelayo ongaqedela ukuthunyelwa kwephaneli, ukubhinca onqenqemeni, ukugaya okuphezulu nokuphansi, kanye nokupholisha ngesikhathi esisodwa.
I-Automatic Edge Bander
Umshini wokuhlanganisa onqenqemeni othomathikhi ulungele ukuhlanganisa okuqondile nokusika ukhuni oluqinile, i-fiberboard, i-particleboard, i-MDF, i-plywood. Izinto zokwakha zingaba yimichilo yokhuni eqinile, i-PVC, i-melamine, ne-veneer. Amakhono ayo ahlanganisa ukugaya kwangaphambili, ukunamathisela, ukuhlanganisa, ukubeka izinga, ukwenza ama-roughing, ukuqedela, ukwenza iphrofayela, ukukhuhla, ukupholisha, ukugoqa.
Zamanani
Intengo yomshini wokuhlanganisa onqenqemeni iyahlukahluka kuye ngokucushwa. Amabhendi angcono kakhulu wesabelomali aphathwayo aqala nxazonke $600. Imishini ye-semi-automatic edge bander ethengekayo inenani layo ukusuka $5,500 kuze kufike $7,200, kuyilapho ezinye zingabiza njenge $9,800. Umshini wokuhlanganisa onqenqemeni ozenzakalelayo wemboni ubiza kusukela $8,000 kuze kufike $32,800.
Umhlahlandlela Womthengi
I-edge bander iyithuluzi lamandla elinokulawula ugesi okuzenzakalelayo nokusebenza okuhleliwe. Kufanele kubuyekezwe ngokucophelela lapho uthenga.
Ukuqonda
Ukulalela isingeniso somkhiqizo womkhiqizi, ungaba nokuqonda okujwayelekile komshini odingekayo kusukela ekucacisweni, ukusebenza, ububanzi bokusetshenziswa, indlela yokusebenza, intengo, isevisi nokusekelwa.
Ukuhlolwa
Hlola ukuze ubone ukuthi ukubukeka komshini kusesimweni esihle yini. Hlola ukuthi izingxenye ziphelele yini, bukela ividiyo yokubonisa ukusebenza komkhiqizi, hlola umthelela wokuhlanganisa, futhi ulawule izinto ezibalulekile zokusebenza.
Testing
Vula umshini ukuze uhlole. Hlola ukuthi imigqa yokuphakelwa kwamandla kanye neyokuhlinzeka komoya ibushelelezi futhi iyazwela, nokuthi ingabe ihamba kahle futhi ngaphandle komsindo. Ngalesi sisekelo, umsebenzisi uyanquma ukuthi athenge noma cha.
Ungayisebenzisa Kanjani I-Automatic Edge Bander?
Abaqalayo bavame ukushesha lapho besebenzisa ama-bander onqenqemeni othomathikhi, ngakho-ke ungayigwema kanjani le nto ukuze abaqalayo bakwazi ukuyisebenzisa kangcono?
Ngaphambi kokusetshenziswa, sidinga ukuyigcina ihlanzekile, sihlole isimo sezingxenye, kanye nokusetshenziswa kwe-edge sealant ukuze silawule futhi silungise.
Nazi izinyathelo ezingu-8 okulula ukuzilandela.
Isinyathelo 1. Okokuqala, khetha umucu ohambisana nombala weshidi.
Isinyathelo sesi-2. Faka umucu ku-turntable, bese udonsa isixhumi esibonakalayo se-strip emshinini.
Isinyathelo sesi-3. Thatha ishidi etafuleni lokusebenza.
Isinyathelo sesi-4. Cindezela ibhodi bese uliphusha kancane emshinini.
Isinyathelo sesi-5. Uma iphushwa iphakathi nendawo, ungakwazi ukuyiyeka, futhi ibhande lokuhambisa eliqondisayo lizoletha ngokuzenzakalelayo ipuleti ukuze livale unqenqema.
Isinyathelo sesi-6. Ibhodi livalwa ngokuzenzakalelayo, futhi ingxenye eyengeziwe yomugqa iyasikwa.
Isinyathelo sesi-7. Bese uthola ishidi elivalwe ngomphetho ekugcineni.
Isinyathelo 8. Ngemva kokuqeda ibhodi, ungaya enkambisweni elandelayo, futhi ukuvala onqenqemeni sekuphelile.
Ukunakekela Nokunakekela
Umshini wokuhlanganisa onqenqemeni ozenzakalelayo udinga ukugcinwa usetshenziswa nsuku zonke ukuze uvimbele ukwehluleka. Ukunakekelwa okuvamile nokunakekelwa kungandisa ngempumelelo impilo yomshini, ukunciphisa izindleko zokunakekelwa kwebhizinisi, ukuthuthukisa ukusebenza kahle komsebenzi, futhi kusize kakhulu ukuthuthukiswa kwesikhathi eside kwebhizinisi.
Ngakho kufanele siwenze kanjani umsebenzi wokulungisa? STYLECNC ibala amathiphu angu-8 okufanele uwagcine ukuze unakekele ibhendi yakho yonqenqema ezenzakalelayo.
Ithiphu 1. Ukugcotshwa Okujwayelekile.
Engeza amafutha okugcoba kuma-bearings wengxenye ngayinye, futhi uqiniseke ukuthi ukhetha amafutha okugcoba afanele, ngaphandle kwalokho kuzophinde kuthinte ukusetshenziswa okuvamile komshini.
Ithiphu 2. Ukuhlolwa Kwezikhathi ezithile.
Ngesikhathi senqubo yokulungisa, hlola ngokucophelela ukugqokwa kwamagiya, ama-bearings nezinye izingxenye, bese ubuyisela izingxenye ezigugile kakhulu ngesikhathi. Uma sezitholakele, ziqinise ngokushesha, bese ubuyisela izikulufo uma kunesidingo. Indima yesifunda ekusebenzeni nayo ibaluleke kakhulu, ngakho-ke ukuhlolwa kwesifunda akufanele kunganakwa.
Ithiphu 3. Hlanza Ngesikhathi.
Into yokuqala yokuhlanza imfucuza kanye nama-sundries ahlukahlukene akhiqizwa ngesikhathi senqubo yokusebenza, ukuze uvimbele umshini ukuthi ungabambeki ngenxa yokuqoqwa kwemfucuza futhi uthinte ukusebenza kahle komsebenzi. Okwesibili ukuhlanza zonke izinhlobo zamabala ngaphezulu, kugcinwe kukuhle futhi kucocekile, futhi uvimbele amabala ukuthi angagqwali phezulu.
Ithiphu 4. Ukususwa Ngesikhathi.
Susa udoti ozungeze i-othomathikhi yonqenqema futhi ugcine indawo yokusebenza ihlanzekile.
Ithiphu 5. Ukulungiswa Kwenani Leglue.
Inani leglue elisetshenzisiwe kanye nezinga lokushisa lokusetshenziswa kufanele lilungiswe ngokuvumelana nobukhulu, ububanzi nobukhulu be-workpiece, kanye nomthamo wokushisa we-bander edge othomathikhi ngokwayo.
Ithiphu 6. Hlanza Njalo Imbiza Yeglue.
Vimbela ukushisa okushisayo kwesikhathi eside kusukela ekwenzeni amadiphozithi ekhabhoni, okuzothinta umphumela ojwayelekile wokushisa wemishini.
Ithiphu 7. Hlanza Njalo I-Back Glue Port.
I-port yokubuyisela iglue kufanele igcinwe ivuliwe, ngaphandle kwalokho umlomo ophansi we-workpiece uzoba ongcolile, ozothinta ikhwalithi. Ngesikhathi esifanayo, i-glue izophinde ifakwe ebhandeni lokuthutha kanye noshintsho lokuhamba, okubangela ukuthi inkinobho yokuhamba ingasebenzi kahle futhi ilimaze i-workpiece nemishini.
Ithiphu 8. Gcina izinga lokushisa elifanele leshabhu yokusebenzela.
Izinga lokushisa le-othomathikhi enqenqemeni akufanele libe phezulu kakhulu noma libe phansi kakhulu phakathi nenqubo yokusebenza. Ukushisa okuphansi kakhulu kuzokwenza ukuthi amafutha abe yiqhwa futhi umshini awukwazi ukusebenza ngokujwayelekile, futhi izinga lokushisa eliphakeme kakhulu lizobangela kalula ukuphazamiseka kokukhishwa kokushisa, okuzodala umonakalo emotweni.
Ukulungisa nokuxazulula izinkinga
Iphutha 1. Kunenkinga ngengxenye yokucindezela, okuholela ekusebenzeni okungavamile kwempahla yokunquma nokupholisha. Uma ipuleti lingacindezelwa ngokuqinile, noma kukhona ukuphakama ngaphambili nangemuva kwepuleti eqondile elicindezelayo, lapho ipuleti liqhubekela phambili engxenyeni enamathiselwe, ngenxa yokucindezela okufakwe ohlangothini lwepuleti ngesondo lokunamathisela kanye nesondo lokucindezela, ipuleti lizosuswa futhi liphambuke emgqeni wereferensi, okuholela ekutheni izinqubo Ezilandelayo azikwazi ukuqedwa.
Isixazululo: Cindezela ipuleti ngokuqinile, futhi ukucinana kwangaphambili nangemuva kuyahambisana, bese uncika irula yesithenjwa kanye nesondo lokuphrofayili lethuluzi lokunquma ngokumelene nepuleti, futhi ekugcineni ulungise ithuluzi kuze kube umphumela oyifunayo, futhi inkinga izoxazululwa.
Iphutha 2. Indiza yakho eyinkomba yokunquma ayikutholi okungaphezulu kwebhodi. Ummese wokusika unganquma ngokunembile umugqa ube umugqa ofanelekile ngenxa yerula evundlile (isondo elicindezelo elitshekile noma ipuleti le-arc leaning) kanye nerula eqondile (isondo lephrofayela) eduze kommese wokusika. Uma bengakwazi ukubambelela epuletini elinyakazayo, nakanjani ngeke bakwazi ukulungisa umugqa ofanelekile.
Isixazululo: Thumela ipuleti elide elinendawo eyisicaba emshinini (qaphela ukuthi ungafaki ingcina), futhi umise ibhande lokuthutha lapho ipuleti liya endaweni lapho lingakwazi khona ukumboza ukupholishwa, ukuklwebha, ukuqeda, nokulungisa kabi. Thatha indawo yebhodi njengophawu lokuma, ncika izingxenye zereferensi ezibalwe ngenhla ezivundlile nezime mpo ngokumelene nebhodi, beka ithuluzi eduze konqenqema lwebhodi, bese ulinda ukulungiswa kahle kamuva kuze kuvele umphumela oyifunayo.
Iphutha 3. Ukunquma akuzinzile ngenxa yezikulufu ezixegayo.
Isixazululo: Thola ibhentshimakhi, qinisa isikulufu, bese ulungisa ithuluzi. Yebo, uma kuziwa kulokhu, ungase ubuze, kungani ungakhulumanga ngokupholisha? Uma ungakayilungisi i-trimming, kungani ukhuluma ngokupholisha? Ngikholelwa ukuthi ungakwazi ukuxazulula inkinga yokunquma, futhi ukupholisha kuzokwenziwa kalula. Phela, ukupholisha kulula futhi akukho ukunemba ongakhuluma ngakho.
Iphutha 4. Ijubane elihlayo lekhanda elingemuva lishesha kakhulu noma umfutho womoya oya phansi uphezulu kakhulu, okubangela ukuthi irula lingqubuzane nebhodi futhi libangele ukwenzeka kokushaya ibhodi.
Isixazululo: Lungisa i-valve elawula i-inlet/exhaust elawula isilinda sangemuva ukuze unciphise isivinini namandla okunyakaza okuya phansi kwesilinda.
Iphutha 5. Ukucindezela okuphezulu kwekhanda langaphambili kukhulu kakhulu, futhi inkinga ivela lapho ibhodi liqhubekela kuleli phuzu futhi lishaya ikhanda elingaphambili.
Isixazululo: Lungisa ingcindezi yevalvu elawula ingcindezi yangaphambili ukuze ithambe.
Iphutha 6. Ukuma kweswishi yokuhamba yesignali eya phansi yekhanda elingaphambili ayilungile noma yephukile. Uma isishintshi sokuhamba singathintwanga noma iswishi iphukile lapho ipuleti liya endaweni enqunywe kusengaphambili, ngeke kube khona isignali eya phansi yekhanda elingaphambili, ngakho-ke izoba yi-Nibbling board.
Isixazululo: Lungisa indawo yeswishi yokuhamba noma uyishintshe.
Iphutha 7. Ukungabikho kwesondo eliqondisayo lerula lekhanda kuya ekhanda kubangela ukuthi ibhodi liqhekeke yirula.
Isixazululo: Faka amasondo egayidi amasha.
Iphutha 8. Kukhona ama-burr endaweni yokuxhumana yerula ye-headrest.
Isixazululo: Gcoba nge-gauze encane.
Iphutha 9. Amaphutha Kagesi: Kuhlanganisa ukuma komshini, ukushisisa kancane, ukuphazamiseka kohlelo. Uma kungaqediwe ngesikhathi, i-motor kanye ne-heater tube izoshiswa, futhi ngisho nesistimu yonke yemishini izolimala. Ungahlola injini, ibhokisi lokulawula likagesi kanye ne- delayer uwedwa ngesikhathi sokulungiswa. Ungaphinda ucele ochwepheshe noma abakhiqizi ukuthi benze lokhu kulungiswa.
Iphutha 10. Amaphutha Esekhethi Yomoya: Kuhlanganisa ukuhluleka kwevalvu yomoya, ukuvuza komoya, umfutho womoya ophansi, ukwehluleka komsiki kanye nokwehluleka kokudla. Hlola ubuqotho bezingxenye ezihlukahlukene ze-pneumatic, futhi izingxenye ezishintshayo zingenziwa ngaphansi kokuqondisa kwabasebenzi bezobuchwepheshe bomenzi.
Iphutha 11. Amaphutha Emishini: Ukuhluleka kokudlulisela, ukunamathiswa kweglue okungalingani, ukwehluleka kokudla kanye nokwehluleka komsiki. Hlola ubuqotho nokuqina kwengxenye ngayinye yemishini, nokuthi ingxenye yokudlulisela isusiwe yini.
Iphutha 12. Amaphutha Okunamathela: Okufana nokunganamatheli, ukuphambuka, ukufakwa, lokhu ukwehluleka okuphelele, okuhlobene ne-raber shaft, ibhande, i-sol, i-substrate nokusebenza. Lolu hlobo lwephutha lungase luvele ngokushintshana, noma lubonakale lulodwa, futhi ukunakekelwa okukhethekile kuncike esimweni.
Izinto Zokucatshangelwa
Uma isibhengezo esiwugqinsi sonqenqema sisetshenziselwa ukuhlanganisa, ukuqina kwe-roller ecindezelayo yomshini wokuhlanganisa onqenqemeni kufanele kulungiswe ukuze kube indawo engcono kakhulu. Iphutha elivame kakhulu ukucindezela kakhulu. Njengoba ibhana lide kancane kune-workpiece, lapho i-roller ecindezelayo icindezela ingxenye ende yesibhengezo, i-force perpendicular isiqondiso sokuphakela isetshenziselwa ibhana. Ngalesi sikhathi, njengoba i-glue ingaphuluki ngokuphelele, amandla okubopha awaphezulu. Umsila kulula ukuxegisa futhi awunamathele.
Izinga lokushisa langaphakathi akufanele libe phansi kakhulu ngesikhathi sokucubungula. Ngokuvamile, kufanele kube ngaphezu kuka-15°C. Ikakhulukazi uma ibhande lonqenqema liwugqinsi, ukuguquguquka ngeke kwanele. Kuyadingeka ukuqinisekisa ukusebenza okuvamile kwedivayisi yokushisa. Uma ingekho idivayisi yokushisa, isomisi sezinwele singasetshenziswa futhi ukushisa. Indlela ithambisa ibhande elisemaphethelweni, elifaneleka ngokukhethekile emaphethelweni agobile. Akumele kube khona ukudideka endaweni yokusebenzela yokucubungula.
Ikhwalithi yetheyiphu yokuvala onqenqemeni ithinta umphumela wokuvala onqenqemeni. Imikhiqizo evalwe ngetheyiphu yokuvala onqenqemeni yekhwalithi enhle ivalwe ngokuqinile, futhi imikhiqizo evalwe ngetheyiphu yokuvala yekhwalithi empofu inegebe elikhulu, futhi kukhona umugqa omnyama osobala. Lapho umshini unqunywa, i-backer kulula ukunwaya phezulu. Kusukela esigabeni esiphambanayo sebhande eliwugqinsi, ingxenye emaphakathi yendawo enamathiselwe kufanele ibe yi-concave kancane kunezinhlangothi ezi-2.
Umswakama wezinto eziqinile zokubopha emaphethelweni okhuni akufanele ube phezulu kakhulu, futhi kufanele ugcinwe endaweni epholile neyomile.
Inani le-adhesive encibilikayo eshisayo esetshenzisiwe kufanele isekelwe ku-glue ekhishwa kancane ngaphandle kwezingxenye ezinamathiselwe. Uma kukhulu kakhulu, kuzoba nomugqa omnyama, ozothinta ukubukeka. Uma incane kakhulu, amandla okubopha ngeke anele. Ukuze uhlole ukuthi ifilimu yokunamathisela iyaqhubeka yini, ingahlolwa ngetheyiphu eqinile ye-PVC esobala, noma ibhande elivamile elinqenqemeni lingasetshenziswa ukuvala unqenqema.