Imishini yokushisela i-laser isetshenziswa kakhulu ekukhiqizeni izimoto, i-aerospace, ubucwebe kanye nemishini yezokwelapha. Basebenzisa ubuchwepheshe be-laser ukuze bakhe ukushisela okunembile nokunembile phakathi kwezinto ezi-2, njengezinsimbi noma amapulasitiki. Ngesivinini esisheshayo sokushisela, okokufaka ukushisa okuncishisiwe, kanye nokuhlanekezela okuncane, sekuphenduke izixazululo zesimanje zokushisela ezidume kakhulu. Amandla okukhipha i-laser, usayizi nohlobo lomshini, ukuhambisana kwezinto ezibonakalayo, kanye nezindleko ezinye zezinto ezibalulekile ezidlala indima enhle lapho kuthengwa umshini wokushisela omusha. I-laser welder iletha izinzuzo ezibalulekile kumabhizinisi afuna ukuthuthukisa ukusebenza kahle kwawo kokukhiqiza kanye nekhwalithi yomsebenzi. Uma ukudideka kumayelana nokuthi ungakhetha kuphi, STYLECNC ihlale ingumthombo onokwethenjelwa ukuze ifane nokulindela kwakho. Noma kunjalo, lesi sihloko sizoba umhlahlandlela ophelele walabo abafuna i-welder yokusetshenziswa kokuzilibazisa kanye nokusetshenziswa kwezezimboni.
Asingene sijule engxoxweni.
I-LBW - I-Laser Beam Welding
I-Laser Beam Welding (LBW) iwuhlobo olusha lwendlela yokushisela ye-fusion ekhipha i-high-intensity ebusweni bempahla, futhi impahla iyancibilika ukuze yenze i-welding ngokusebenzisana kwe-beam nezinto zokwakha.
Isebenzisa isimiso semisebe ye-athomu evuselelwe ukuze ikhuthaze into esebenzayo ukuze ikhiqize umsebe one-monochromaticity enhle, ukuqondisa okuqinile kanye nokuqina okuphezulu.
Ukuminyana kwamandla we-beam egxilile kungafinyelela ku- 1013W/cm, engaguqula amandla e-laser abe amandla okushisa angaphezu kuka-10,000°C ngezinkulungwane ezimbalwa ze-2nd noma ngaphansi.
Amandla okushisa aphezulu akhishwe ugongolo azokwandisa izinga lokushisa lendawo lempahla. Lapho izinga lokushisa langaphakathi lifinyelela endaweni yokuncibilika, impahla izoncibilika futhi yakhe ichibi elincibilikisiwe, ngaleyo ndlela inike amandla ukushiselwa kwezinto ezincane kanye nezingxenye ezinembayo.
I-laser welding yinqubo esebenzisa amandla akhazimulayo ukuze kuzuzwe ukushisela okusebenzayo. Umgomo wayo wokusebenza ukujabulisa i-laser medium esebenzayo (fiber, CO2, YAG) ngendlela ethile, eyibangela ukuba izule ibuye naphambili endaweni ezwakalayo ukuze ikhiqize imisebe evuselelwe. Amandla okushisa avela kugongolo amuncwa lapho ethinta impahla, futhi ukushisela kungenziwa lapho izinga lokushisa lifinyelela endaweni yokuncibilika yezinto.
Izindleko Nezintengo
Uma uke wazibuza ukuthi izingcezu zensimbi zihlanganiswa kanjani, khona-ke ngokuqinisekile uzwile nge-laser welder kakade, eshisela insimbi ngesibhamu se-laser bese isebenzisa i-laser beam ukushisa nokudala amalunga ensimbi anembayo afiswa ngumsebenzisi.
Noma kunjalo, ungahle uzibuze ukuthi ibiza malini i-laser welder?
Umthetho omuhle wesithupha ukuthi ama-laser welder aphathwa ngesandla aqala endaweni ezungezile $4,700, kuyilapho imishini yokushisela i-laser ephathekayo isukela $6,500 kube $9,800, enezinketho zamandla we-fiber laser we 1000W, 1500W, 2000W, Futhi 3000W.
I-automatic CNC laser welding systems ingakubiza noma yikuphi ukusuka $12,500 kuze $17,100, kuye ngokuthi inamandla futhi isezingeni elingakanani.
Amarobhothi e-Industrial 5-axis laser welding ahluka ngentengo ukusuka $4I-8,000 kuya $58,000, okuya kuzinketho zamandla ahlukene nokuthi ihlakaniphe kangakanani.
Umshini wokushisela i-fiber laser we-in-one, umshini wokuhlanza, wokusika unentengo kusuka $3,600 kube $5,300, ethengekayo futhi evumelana nesabelomali kwabaqalayo.
Izindleko ezimaphakathi zabashiseli be-laser ngo-2025 ziphansi njengoba $5,800 wamamodeli aphathwayo, futhi aphakeme njenge $52,800 wezinhlobo zamarobhothi.
Kodwa-ke, izindleko ziyahlukahluka ngokuya ngokucushwa komshiseli nezici.
Ngaphezu kwalokho, ungalindela ukukhokha inani elihlukile kuze kube ukuthi umshini wokushisela uhloselwe abaqalayo noma ochwepheshe.
Thatha Ibhajethi Yakho
| izinhlobo | Intengo encane | Inani Eliphezulu | Inani eliphansi |
|---|---|---|---|
| Hanheld | $4,700 | $9,800 | $6,780 |
| Automatic | $12,500 | $17,100 | $15,600 |
| robot | $48,000 | $58,000 | $51,200 |
| 1000W | $4,700 | $48,000 | $6,280 |
| 1500W | $5,200 | $50,000 | $6,590 |
| 2000W | $6,600 | $54,000 | $8,210 |
| 3000W | $9,800 | $58,000 | $12,300 |
Imininingwane
| Brand | STYLECNC |
| Amandla e-Laser | 1000W, 1500W, 2000W, 3000W |
| Umthombo we-Laser | I-Laser Fiber |
| I-Laser Wavelength | I-1070-1080nm |
| Ncibilikisa Ukujula | 0.5-3.0mm |
| Isivinini sokushisela | 0-120mm/s |
| Ukuphola System | I-Industrial Water Chiller |
| Price Range | $4,700 - $58,000 |
izinhlobo
Ukushisela nge-laser kuyindlela eguquguqukayo, ebiza kancane yokuzuza ukushiselwa kwamabala kwekhwalithi ephezulu yezinto ezihlukene nobukhulu. Iphumela ezinhlobonhlobo zezinto zokwakha. Kunezinhlobo ezi-3 ezivamile, kuhlanganise CO2, i-YAG ne-fiber laser welders. Kunamashidi anamandla aphezulu amashidi anefomethi enkulu nawugqinsi, namashidi anamandla aphansi ezingxenye ezinosayizi omncane. Kukhona okushisela izinsimbi nezinto ezingezona ezensimbi njengamapulasitiki nezitsha zobumba.
Izinhlobo ezahlukene zingahlukaniswa ngale ndlela elandelayo:
• Amashisela ocingo nocingo - ama-cross welds, ama-parallel lap welds, ama-weld we-wire-to-wire butt weld kanye nama-T-type welds.
• Amashisela phakathi kwezingcezu - ama-welds ekugcineni, ama-butt welds, ama-center perforation fusion welds nama-center penetration fusion welds.
• Ama-welds wezintambo zensimbi kanye nezingxenye ze-block. Ingakwazi ukubona ngempumelelo ukuxhumana phakathi kwentambo yensimbi kanye ne-block element, futhi usayizi we-block element ungaba ngokunganaki. Kufanele kuqashelwe ubukhulu bejometri bezingxenye ezifana nocingo ngesikhathi sokushisela.
• Ama-welds ezinsimbi ezahlukene. Ama-Welds izinhlobo ezahlukene zezinsimbi kufanele axazulule ububanzi bemingcele yokushisela. Ukushisela phakathi kwezinto ezihlukene kungenzeka kuphela ngezinhlanganisela ezithile zezinto.
Usetshenziswa
Ama-welders e-Laser asetshenziswa kabanzi ekukhiqizeni, embonini yokwakha umkhumbi, embonini yezimoto, embonini yebhethri, imboni ye-aerospace, ubucwebe, i-biomedicine, i-powder metallurgy, imboni ye-electronics, imboni ye-IT, amadivaysi kagesi, imboni yokuxhumana optical, imboni yezinzwa, imboni yehadiwe, imboni yezesekeli zezimoto, imboni yezibuko, amazinyo e-porcelain, imboni yamandla elanga, imboni yokushisa kagesi kanye nezinto ezincane.
Ingabona amabala, izinqe, ukuthunga, nokufaka uphawu, kanye nemiphumela yekhwalithi ephezulu engaguquki. Ilungele ikakhulukazi ama-workpieces amancane, ahlelwe ngokuminyene, anembile, futhi azwela ukushisa.
Ukuthatha ukukhiqizwa kwezimoto njengesibonelo, lolu hlobo lwe-welding luye lwazuza ngezinga elikhulu, futhi imigqa yokukhiqiza ezenzakalelayo ehlobene namarobhothi wokushisela avele.
Ngokwezibalo ezifanele, emazweni athuthukile ezimboni eYurophu naseMelika, 50% kuya 70% izingxenye zezimoto zicutshungulwa ngemishini ye-laser. Phakathi kwazo, i-laser beam welding and cutting isetshenziswa kakhulu, futhi manje i-LBW iyinqubo evamile ekukhiqizeni izimoto.
Imboni yezimoto nayo isiqalile ukufaka ukubaluleka kulobu buchwepheshe bokushisela obusezingeni eliphezulu. Embonini yezimoto, ubuchwepheshe bokukhiqiza i-laser busetshenziselwa ikakhulukazi ukuthunga umzimba kanye nokushisela izingxenye.
I-laser esetshenziswa ekushiseleni amaphaneli omzimba wemoto ingakwazi ukushisela amapuleti ensimbi anogqinsi oluhlukene nezimbotshana zangaphezulu ezihlukene ndawonye, bese iwacindezela, ukuze isakhiwo sephaneli esenziwe sikwazi ukufeza inhlanganisela yensimbi enengqondo kakhulu. Njengoba kukhona ukuguqulwa okuncane, ukucutshungulwa kwesibili nakho kuyashiywa. I-LBW isheshisa inqubo yokushintsha izitho ezakhiwe ngezigxivizo zomzimba.
Ukusetshenziswa kwe-LBW kunganciphisa ububanzi bokugqagqana kanye nezinye izingxenye eziqinisayo, futhi kungacindezela umthamo wesakhiwo somzimba ngokwawo. Lokhu kukodwa kunganciphisa i-w8 yomzimba cishe ngo-50kg. Ngaphezu kwalokho, ubuchwepheshe be-LBW bungaqinisekisa ukuthi amalunga e-solder axhunywe ezingeni lamangqamuzana, okuthuthukisa ngokuphumelelayo ukuqina nokuphepha kokushayisana komzimba wemoto, futhi ngesikhathi esifanayo kunciphisa ngokuphumelelayo umsindo emotweni.
I-Laser tailor welding isekuklanyweni nasekukhiqizeni umzimba wemoto. Ngokwezidingo ezihlukene zokuklama nokusebenza kwendikimba yemoto, kukhethwa ukucaciswa okuhlukile kwamapuleti ensimbi, futhi ukwakhiwa kwengxenye ethile yomzimba wemoto, njengohlaka lwangaphambili lwe-windshield kanye nephaneli yangaphakathi yomnyango, kuqedwa ngokusebenzisa. ukusika kwe-laser kanye nobuchwepheshe bokuhlanganisa. Inezinzuzo zokunciphisa inani lezingxenye kanye nokubunjwa, ukunciphisa inani lokushisela indawo, ukukhulisa inani lezinto zokwakha, ukunciphisa i-w8 yezingxenye, ukunciphisa izindleko, nokuthuthukisa ukunemba kobukhulu.
Kodwa-ke, i-LBW isetshenziselwa ikakhulukazi uhlaka lomzimba wemoto, njengekhava ephezulu kanye nomzimba wemoto oseceleni. Indlela yendabuko yokushisela ye-resistance spot welding ishintshwe kancane kancane i-laser beam welder.
Ngobuchwepheshe be-laser, ububanzi bendawo ehlangene phakathi kokuxhumeka kwe-workpiece bungancishiswa, okungagcini nje ukunciphisa inani lamapuleti asetshenzisiwe kodwa futhi kuthuthukisa ukuqina komzimba wemoto. Seyemukelwe ezinye zezinkampani ezinkulu ezikhiqiza izimoto emhlabeni kanye nabaphakeli bezingxenye abahamba phambili abakhiqiza izimoto ezisezingeni eliphezulu.
Ekwenziweni kwezindiza, isetshenziswa kakhulu ekuhlanganiseni izikhumba zendiza ezinkulu kanye nezintambo ezinde ukuze kuqinisekiswe ukubekezelelwa kwekhonta yendawo engaphansi kwe-aerodynamic. Ngaphezu kwalokho, ibuye isetshenziswe kabanzi ekuhlanganiseni izesekeli ze-fuselage, njengebhokisi lephiko lama-ventral fins nama-flaps. Kamuva, ubuchwepheshe be-LBW busetshenziselwa ukuqedela ukushisela nokuhlanganisa endaweni engu-3-dimensional. Akuyona nje ikhwalithi yomkhiqizo enhle, ukusebenza kahle kokukhiqiza kuphezulu, kodwa inqubo yokukhiqiza kabusha yinhle, futhi umphumela wokunciphisa i-w8 uyabonakala.
Embonini yobucwebe, i-LBW ingakwazi ukwanelisa ubuhle kanye nokushisela phakathi kwezinto ezihlukene. Isetshenziswe kabanzi emigodini yokulungisa ubucwebe begolide nesiliva, izimbobo zokushisela amabala, nasezimbotsheni zokushisela.
I-LBW cladding isiphenduke ubuchwepheshe obuyinhloko bokukhanda isikhunta. Imboni ye-aerospace isebenzisa lobu buchwepheshe ukuze ilungise izendlalelo ezimelana nokushisa nezingagugi zezinsimbi ezisekelwe ku-nickel ezinjinini ze-aerospace. Uma kuqhathaniswa namasu okulungisa indawo evamile, izici zokuvala nge-laser ezinokufakwa kokushisa okuphansi, isivinini sokushisa esiphezulu, ukuwohloka okuncane, izinga eliphansi lokuhlanjululwa, amandla okubopha okuphezulu, ukulawulwa okunembile kogqinsi kongqimba olulungisiwe, ukufinyeleleka okuhle, ukuma kahle, nokukhiqiza okuphezulu.
Ezinye izimboni ezifana namabhethri omakhalekhukhwini, izingxenye zikagesi, izinzwa, amawashi, imishini ecophelelayo, kanye nezokuxhumana zethule ubuchwepheshe be-LBW.
Ngenxa yokutshalwa kwezimali okuphezulu kwezinto zokusebenza, i-laser beam welder okwamanje isetshenziswa kuphela ezinkambini ezinenani eliphakeme. Nakule mikhakha, i-LBW kade ingasetshenziswa ngokugcwele. Kodwa-ke, ngokuthuthukiswa kobuchwepheshe obusha bokukhiqiza i-laser nemishini, i-LBW kancane kancane ingena "indawo" ehlala abashiseli bendabuko isikhathi eside.
Izici
I-laser welding izici ezigxilile futhi ezilawulekayo zokushisa, ukuguqulwa okuncane kanye nesivinini esikhulu.
Ukuze sikusize wenze isinqumo, ake siqhathanise i-laser beam welder ne-arc welder.
Ububanzi bendawo ye-laser bungalawulwa ngokunembile. Imvamisa, ububanzi bendawo ekhanyiswe ngaphezulu kwento bungafinyelela ku-0.2-0.6mm, futhi ukusondela enkabeni yendawo, amandla aphezulu (amandla abola ngokugqama ukusuka enkabeni kuya onqenqemeni, okungukuthi, ukusatshalaliswa kwe-Gaussian). Ububanzi bomthungo bungalawulwa ngezansi 2mm.
Kodwa-ke, ububanzi be-arc be-arc welder abukwazi ukulawulwa ngokunembile futhi bukhulu kakhulu kunobubanzi bendawo ye-laser, futhi ububanzi bomphetho we-arc welder nawo bukhulu kakhulu kunobu-laser, ngokuvamile bungaphezu kobubanzi be-laser. 6mm. Ngenxa yokuthi amandla e-laser agxile kakhulu, izinto ezincane ziyancibilika, futhi ukushisa okuphelele okudingekayo kuncane, ngakho-ke ukuguqulwa kwe-welding kuncane futhi isivinini siyashesha.
Ukubhala kungasetshenziswa njengesingathekiso se-laser ne-arc. Ukushisela i-laser beam kufana nokubhala ngepeni lesiginesha elingu-0.3mm. Amagama kufanele abe mancane futhi asheshe, futhi iphepha empeleni alishintshile ngemva kokubhala. Kungashiwo ukuthi kubhekiselwa lapho kufanele kushaye khona.
I-arc welding ifana nokubhala ngebhulashi elikhulu Akukhona nje ukuthi liwugqinsi, kodwa ubukhulu bezinhlamvu buyahlukahluka ngamandla asetshenzisiwe, futhi ukubhala kuhamba kancane. Ngemuva kokubhala, iphepha likhubazekile nakanjani ngenxa yokucwiliswa kwamanzi amaningi.
I-Laser Deposit Welds
Ukulungisa nokulungiswa ngekhwalithi evuselelwe kabusha.
Spot & Seam Welds
Ukusuka ezindaweni zokushisela ezincane kakhulu kuye kuma-seams aqhubekayo.
I-Scanner Welds
Akukho ukulahlekelwa isikhathi ngokunyakaza kwama-workpieces noma amakhanda okucubungula.
I-Polymer Welds
Indlela eguquguqukayo yokuxhumana okunamandla aphezulu ngezindawo eziphelele.
I-Tube & Profile Welds
Okufanelekile kwe-laser beam welding yamashubhu namaphrofayili.
Izinzuzo & Cons
I-laser beam welding iyinqubo yokuqhuba ukushisa. Ingaphezulu le-workpiece lishiswa ngemisebe ye-laser, futhi amandla e-laser alawulwa ukuze agxiliswe kakhulu endaweni ethile encane.
Ukushisa okungaphezulu kusakazwa ngaphakathi ngokuqhutshwa kokushisa, futhi ububanzi, amandla, amandla aphezulu kanye nemvamisa yokuphindaphinda kwe-laser pulse kulawulwa ngamapharamitha ukuze kuncibilike ucezu lokusebenza bese kwakheka ichibi elithile elincibilikisiwe.
Uma kuqhathaniswa ne-argon arc welder yendabuko, i-laser beam welder inenzuzo yemvelo futhi isetshenziswa kabanzi emikhakheni ye-electronics yezimboni, ukukhiqizwa kwezimoto kanye ne-aerospace nezinye izingxenye zemishini ezinembayo.
• Njengoba i-beam egxilile inamandla aphezulu kakhulu kunendlela evamile enesivinini esisheshayo sezikhathi, futhi indawo ethinteke ukushisa kanye nokuguqulwa kuncane.
• Ngenxa yokuthi i-beam kulula ukuyidlulisa nokulawula, futhi asikho isidingo sokushintsha ithoshi kanye ne-nozzle njalo, kunciphisa kakhulu isikhathi esiyisizayo sokuvala, ngakho-ke isici somthwalo nokusebenza kahle kokukhiqiza kuphezulu.
• Ngenxa yomphumela wokuhlanza nezinga lokupholisa eliphezulu, umthungo unamandla futhi ukusebenza kukonke kuphezulu.
• Ngenxa yokokufaka okuphansi kokushisa kwebhalansi nokunemba okuphezulu kokucubungula, izindleko zokuphinda zicutshungulwe zingancishiswa. Ngaphezu kwalokho, izindleko ezihambayo ze-LBW ziphansi, ezinganciphisa izindleko zokukhiqiza.
• Kulula ukubona i-automation, futhi ingalawula ngempumelelo ukuqina kwe-beam nokuma okuhle.
• Ukushisa okuncane okokufaka. Inqubo yokuncibilika iqedwa ngokushesha emazingeni okushisa aphezulu, okuholela ekushiseni okuphansi kakhulu ku-workpiece, futhi cishe akukho ukuguquguquka okushisayo kanye nezindawo ezithintekayo ukushisa.
• Ukuminyana kwamandla kukhulu futhi ukukhishwa kushesha kakhulu. Ingagwema ukulimala okushisayo kanye nokuguqulwa ngesikhathi sokucubungula ngesivinini esikhulu, futhi ingacubungula izingxenye ezinembayo nezinto ezizwela ukushisa.
• Izinto ezizoshiselwa akulula ukuthi zifakwe i-oxidized futhi zingashiselwa emkhathini ngaphandle kokuvikelwa kwegesi noma imvelo ye-vacuum.
• I-laser ingakwazi ukushisela izinto ezivikelayo, futhi kulula ukushisela izinto zensimbi ezingafani, futhi ingashisela insimbi nokungeyona eyensimbi ndawonye.
• I-welder ayidingi ukuxhumana ne-workpiece ukuze ishiselwe. I-beam ingagotshwa noma igxile kunoma iyiphi indlela ngesibuko noma i-prism ephambukayo, futhi ingaqondiswa ezindaweni okunzima ukufinyelela kuzo zokushisela ngemicu optical. I-laser ingagxilwa futhi ngezinto ezibonakalayo, ngakho-ke ingashisela amalunga okunzima ukuwafinyelela ngezindlela ezijwayelekile noma amalunga angakwazi ukubekwa, njengama-electrode kumashubhu e-vacuum.
• I-beam ngeke ilethe noma yikuphi ukuguga, futhi ingasebenza ngokuzinzile isikhathi eside.
Isiqondiso somsebenzisi
Amalungiselelo Ngaphambi Kokuqala
• Hlola ukunikezwa kwamandla kwe-laser welder nokuthi ukuhamba kwamanzi kujwayelekile yini.
• Hlola ukuthi ukuxhunywa kwegesi kwemishini ngaphakathi komshini kujwayelekile yini.
• Hlola ukuthi ubuso bomshini awukho uthuli, amabala, amafutha.
VULA / VULA
Izinyathelo zokuqalisa:
• Vula amandla bese uvula iswishi yamandla eyinhloko.
• Vula isipholile samanzi, ijeneretha ngokulandelana.
• Vula i-argon gas valve bese ulungisa ukugeleza kwegesi.
• Faka amapharamitha omsebenzi ozokwenziwa njengamanje.
• Yenza imisebenzi yokushisela.
Izinyathelo zokuvala:
• Phuma ohlelweni bese uvala ijeneretha.
• Vala izinto eziqoqa uthuli, izipholisa amanzi nezinye izinto ngendlela.
• Vala i-valve yesilinda se-argon.
• Vala inkinobho enkulu yamandla.
Imithetho Yokusebenza Kokuphepha
• Ngesikhathi sokusebenza, uma kunesimo esiphuthumayo (ukuvuza kwamanzi nomsindo ongajwayelekile ovela kulaser), cindezela ngokushesha isitobhi esiphuthumayo bese unqamula ugesi ngokushesha.
• Umshini wokushisela wangaphandle wokujikeleza kwamanzi kufanele uvulwe ngaphambi kokusebenza.
• Ngenxa yokuthi isistimu yokushisela ithatha indlela yokupholisa amanzi, futhi amandla okunikezwa kwamandla amukela indlela yokupholisa umoya, uma uhlelo lokupholisa luhluleka, kuvinjelwe ngokuphelele ukuqala umshini.
• Musa ukuqaqa noma yiziphi izingxenye ngaphakathi komshini ngokuthanda kwakho, futhi ungashisi lapho umnyango wokuphepha womshini uvuliwe.
• Lapho i-welder isebenza, kwenqatshelwe ngokuphelele ukubheka ngqo i-laser noma ukuyibonisa ngamehlo akho, nokubhekana ngqo nesibhamu sokushisela ngamehlo akho ukugwema ukulimala kwamehlo.
• Ungabeki izinto ezivuthayo neziqhuma endleleni yokukhanya noma lapho i-beam ingafakwa khona imisebe, ukuze ingabangeli umlilo nokuqhuma.
• Lapho umshini usebenza, isifunda sisesimweni se-voltage ephezulu kanye namandla amanje. Kuvinjelwe ngokuphelele ukuthinta izingxenye zesifunda emshinini ngenkathi usebenza.
• Abasebenzi abangaqeqeshiwe banqatshelwe ukusebenzisa lo mshini.
Izexwayiso Nezexwayiso
Ukufika kwe-laser welder kuye kwathuthukisa kakhulu ukusebenza kahle kwakho komsebenzi, kodwa ngesikhathi sokusebenzisa, ukuze kuqinisekiswe ukuphepha komsebenzisi, sidinga ukuqonda izici ezilandelayo zokusebenza kokuphepha ngesikhathi sokusebenza.
• Ukuminyana kwamandla kuphezulu, futhi ugongolo luncane kakhulu, olungadala umonakalo kalula emehlweni nasesikhumbeni somuntu. Ngakho-ke, kubalulekile ukuvikela amehlo ngesikhathi sokusebenza kwe-welding. Abasebenza endaweni kufanele bagqoke izibuko ezithile zokuzivikela.
• Ukukhipha imisebe eqondile esikhumbeni kuzobangela ukusha esikhumbeni, futhi umthelela wesikhathi eside wokubonisa okusabalalisayo uzophinde ubangele ukuguga kwesikhumba, ukuvuvukala kanye nezilonda zomdlavuza wesikhumba zomqhubi. Abasebenza esizeni badinga ukugqoka izingubo zokusebenza ukuze banciphise umthelela wokubonisa okusabalalisayo.
• Funda ngokucophelela ibhukwana lemiyalo futhi usebenzise i-welder ngokuqinile ngokwemithetho yokusebenza ukuze uqinisekise imishini nokuphepha komuntu siqu.
• Hlola ukuthi zonke izingxenye ze-welder zisebenza ngokujwayelekile yini. Ngaphambi kokuthi isebenze, hlola ukuthi zonke izingxenye zisebenza ngokujwayelekile yini. Ngemuva kokuhlinzwa, hlola umshini nendawo yokusebenza ukuze uqede izingozi ezifihliwe futhi uqinisekise ukuphepha ngaphandle kwezingozi.
• Gwema umlilo ekuchayekeni kwe-laser. Ukukhipha imisebe eqondile noma ukubonakaliswa okuqinile kohlaka kuzobangela izinto ezivuthayo zivuthe futhi kubangele umlilo. Ngaphezu kwalokho, kunezinkulungwane kuya emashumini ezinkulungwane zama-volts wamandla kagesi aphezulu ku-laser, azolinyazwa ukushaqeka kukagesi. Ngakho-ke abasebenzi abaqeqeshiwe kuphela abavunyelwe ukusebenzisa i-welder. Isistimu yendlela yokubona kufanele ivalwe ngokugcwele ngensimbi ukuze kuvinjwe ukuchayeka okuqondile, futhi ibhentshi lokushisela kufanele futhi livikelwe ukuze kuvinjwe ukuchayeka emisebeni.
• Amanzi ajikelezayo emshinini wokushisela kufanele agcinwe ehlanzekile, ngaphandle kwalokho, ukukhishwa kwe-laser kuzothinteka. Umsebenzisi anganquma umjikelezo wokushintsha amanzi okupholisa ngokuvumelana nesikhathi sokuqalisa kanye nekhwalithi yamanzi. Ngokuvamile, umjikelezo wokushintsha amanzi mude ehlobo kunasebusika. mfushane.
• I-casing kufanele ixhunywe ngendawo yokuphepha ukuze ugweme ukulimala.
• Naka ukugcina indawo ezungezile ihlanzekile, futhi uhlole ukuthi izingxenye ze-optical zingcoliswa njalo yini.
• Uma kwenzeka okungavamile ngesikhathi sokusebenza komshini wokushisela, kufanele uvale amandla ngaphambi kokuhlola. Uma udinga ukwenza ukulungiswa emshinini wokushisela, qiniseka ukuthi unqamula ukunikezwa kwamandla futhi uqinisekise ukuthi ukushaja ku-capacitor yokugcina amandla kukhishwe ngaphambi kokuqhubeka ukugwema ukushaqeka kukagesi.
I-Laser Hybrid Welding
I-Laser-TIG Hybrid Welding
• Ukusebenzisa i-arc ukuthuthukisa umphumela we-laser.
• High-speed kungenzeka lapho welding izingxenye mncane.
• Ingakhuphula ukujula kokungena, ithuthukise ukwakheka kokushisela, futhi ithole amalunga aphezulu ashiselwe.
• Ingadambisa izimfuneko ezinembayo zesixhumi esibonakalayo sobuso bokuphela kwensimbi.
I-Laser-Plasma ARC Hybrid Welding
Isebenzisa indlela ye-coaxial. I-arc ye-plasma ikhiqizwa i-electrode emise okwendandatho, futhi ugongolo ludlula phakathi kwe-arc ye-plasma.
I-plasma arc inemisebenzi emi-2 eyinhloko:
Ngakolunye uhlangothi, inikeza amandla engeziwe, okwandisa isivinini, ngaleyo ndlela kuthuthukise ukusebenza kahle kwayo yonke inqubo.
Ngakolunye uhlangothi, i-arc ye-plasma izungeza i-laser, engaveza umphumela wokwelapha ukushisa, ikhulise isikhathi sokupholisa, inciphise ukuzwela kokuqina nokucindezeleka okusalayo, futhi ithuthukise izakhiwo ze-microstructural ze-weld.
I-Laser-MIG Hybrid Welding
Ngokungeziwe kokokufaka kwamandla kwe-arc endaweni yokushisela, i-laser iphinde ilethe ukushisa ensimbi yokushisela. I-hybrid welder ayizona izindlela ezi-2 ezisebenza ngokulandelana, kodwa izindlela ezi-2 ezisebenza endaweni ngesikhathi esisodwa.
I-Laser ne-arc ithinta ukusebenza kwe-hybrid welder ngamadigri namafomu ahlukahlukene. Ngesikhathi sokusebenza, i-volatilization iyenzeka hhayi kuphela ebusweni bomsebenzi, kodwa futhi ku-filler wire, okwenza insimbi eyengeziwe iguquguquke, ngaleyo ndlela yenza ukudluliswa kwamandla kwe-laser kube lula.
I-MIG welder ibonakala ngezindleko zamandla aphansi, ibhuloho elihle le-weld, ukuzinza okuhle kwe-arc, kanye nokuthuthuka kalula kwesakhiwo se-weld nge-filler metal. Izici zokushisela i-beam wukungena okukhulu, isivinini esikhulu, okokufaka okuphansi kokushisa, nomthungo we-weld omncane, kodwa izinto eziwugqinsi zidinga i-laser yamandla aphezulu.
Ngesikhathi esifanayo, ichibi elincibilikisiwe lincane kune-MIG welder, futhi ukuguqulwa kwe-workpiece kuncane, okunciphisa kakhulu umsebenzi wokulungisa ukuguqulwa ngemva kokushisela.
I-Laser-MIG hybrid welder ikhiqiza amachibi ancibilikisiwe angu-2 azimele, futhi ukushisa kwe-arc okulandelayo kungase kuncishiswe ngemva kokushisela ukuze kuncishiswe ubulukhuni bokushisela, ukonga isikhathi nezindleko.
I-Dual Laser Beam Welding
Enqubweni yokushisela, ngenxa yokuphakama kwamandla aphezulu, insimbi ishisa ngokushesha, iyancibilika, futhi ifakwe umoya ukuze ikhiqize umhwamuko wensimbi oshisa kakhulu, kulula ukukhiqiza ifu le-plasma, elingagcini nje ukunciphisa ukumuncwa yi-workpiece, kodwa futhi yenza inqubo ingazinzi.
Uma ukuminyana kwamandla okuqhubeka nokushiswa kuncishiswa ngemva kokwakhiwa kwezimbobo ezinkulu zokungena ezijulile, futhi izimbobo ezinkulu zokungena ezijulile esezakhekile zimunca ugongolo olwengeziwe, ngenxa yalokho, umphumela kumusi wensimbi uyancipha, futhi amafu e-plasma angashwabana noma anyamalale.
Ngakho-ke, sebenzisa i-laser eqhubekayo noma eshaywayo enamandla aphakeme aphezulu, noma ama-laser ama-pulsed angu-2 anomehluko omkhulu kububanzi be-pulse, imvamisa yokuphindaphinda namandla aphezulu ukwenza ukushisela okuhlanganisiwe kucezu lokusebenza.
Phakathi nenqubo, Gcoba i-workpiece ukuze ngezikhathi ezithile wenze izimbobo ezinkulu zokungena ezijulile, bese umisa imisebe ngesikhathi esifanele, engenza ifu le-plasma libe lincane noma linyamalale, lithuthukise ukumuncwa kanye nokusetshenziswa kwamandla e-laser ngocezu lokusebenza, kwandise ukungena, futhi kuthuthukise ikhono.
Ihlanganisa izindlela ezi-2, inikeze ukudlala okugcwele ezinzuzweni zazo ukuze kuzuzwe umphumela omuhle kakhulu, futhi inejubane elisheshayo kanye nebhuloho elihle lokushisela. Kuyindlela ye-welding ethuthukisiwe njengamanje, efinyelela inhlanganisela ephelele yejubane nekhwalithi.
Ubuchwephesha bokushisela obusha embonini yezimoto, ikakhulukazi ezidingweni zegebe lomhlangano elingeke lifinyelelwe noma libe nokwenzeka ngokwezomnotho ngokushisela i-beam. Inezinhlobonhlobo zezinhlelo zokusebenza nezici ezisebenza kahle kakhulu, kuyilapho inciphisa izindleko zokutshala imali, ifinyeza isikhathi sokukhiqiza, ukonga izindleko zokukhiqiza nokuthuthukisa ukukhiqiza, ngokuncintisana okunamandla.
Umhlahlandlela Womthengi
Lapho uthenga umshini wokushisela we-laser, kunezici ezimbalwa okufanele uzicabangele. Okokuqala, amandla kanye nesivinini somshini kufanele kucatshangelwe, njengoba ukuphuma kwamandla aphezulu kungaholela ekushiseleni okusheshayo nangempumelelo. Okwesibili, cabangela usayizi kanye nohlobo lwezinto ozobe uzishisela, futhi uqinisekise ukuthi umshini unamandla owanele wokushisela ukuze ubambe ukushuba kanye nempahla yezingxenye. Ukunemba nakho kubalulekile, njengoba kudingeka izinga eliphezulu lokunemba kweminye imisebenzi yokushisela. Ukusebenziseka kalula kungenye into ebalulekile okufanele icatshangelwe, njengoba umshini kufanele ube lula ukuwumisa nokusebenza. Izidingo zokunakekela kanye nezindleko nazo kufanele zicatshangelwe, njengoba umshini onezidingo zokunakekela eziphansi uzobiza kakhulu ngokuhamba kwesikhathi. Intengo iyisici esibalulekile ekuthengeni izinqumo, ngakho-ke kubalulekile ukusungula ibhajethi bese ukhetha umshini olingana phakathi kwayo. Okokugcina, cabangela iwaranti nokusekelwa kwamakhasimende okuhlinzekwa umenzi ukuze uqinisekise ukuthi ungathola usizo uma uhlangabezana nanoma yiziphi izinkinga ngomshini. Ngokucabangela lezi zici, ungathola i-laser welder yekhwalithi ephezulu ehlangabezana nezidingo zakho kanye nesabelomali.
Kungani STYLECNC iyona engcono kakhulu?
STYLECNC iwuphawu oluhlonishwayo olusebenza ngokukhethekile ekwakhiweni nasekuthengisweni kwemishini yokushisela i-laser yeqophelo eliphezulu. Umkhiqizo usuthole ukuqashelwa kabanzi ngokuzibophezela kwawo ekwenzeni kahle, ukusungula izinto ezintsha, kanye nenkonzo yamakhasimende ephakeme kakhulu. Mhlawumbe okubaluleke kakhulu, STYLECNC uzibophezele ekunikezeni isevisi yamakhasimende kanye nokwesekwa okukhethekile. Lo mkhiqizo unikeza ukuqeqeshwa okubanzi nokusekelwa kobuchwepheshe ukuze usize amakhasimende athole okungcono kakhulu kumashiseli e-laser. Ngaphezu kwalokho, STYLECNCImishini isekelwa yiziqinisekiso eziqinile neziqinisekiso, ezinikeza amakhasimende ukuthula kwengqondo nokuqinisekisa ukwaneliseka kwawo.