Imishini ye-CNC ye-5-axis ibe ithuluzi elizenzakalelayo elibalulekile lokwenza izindawo eziqhubekayo, ezibushelelezi, neziyinkimbinkimbi eminyakeni yamuva. Uma usuhlangabezana nezinkinga ezingaxazululeki ekuklameni nasekukhiqizeni izindawo eziyinkimbinkimbi ezigobile, uzoshintsha ube ubuchwepheshe bomshini be-5-axis ukuze uthole usizo.
Ukuxhumanisa i-5-eksisi inzima kakhulu futhi isetshenziswa kabanzi kubuchwepheshe be-CNC. Ihlanganisa ukulawulwa kwekhompiyutha, i-servo drive esebenza kahle kanye nobuchwepheshe bomshini wokunemba, futhi isetshenziswa ekwenzeni imishini ephumelelayo, enembile futhi ezenzakalelayo yezindawo ezigobile eziyinkimbinkimbi. Kuwuphawu lwezinga lobuchwepheshe bokuzenzakalela kwemishini yokukhiqiza yezwe. Ngenxa yesimo sayo esikhethekile, inethonya elibalulekile kwezokundiza, i-aerospace, nezimboni zezempi.
Abantu abaningi abazi ukuthi benzeni uma kufika isikhathi sokuthenga ithuluzi lomshini we-axis emi-5. Eqinisweni, ukuthenga umshini omusha we-CNC osezingeni eliphezulu kungaba yinto ethokozisayo. Futhi amathiphu esivivinyo sokwenza isampula komzila, ukuxoxisana, kanye nenkokhelo abalulekile. Kodwa futhi ingafika nengcindezi enkulu yezezimali, nemibiko yemakethe ye-CNC ilinganisela ukuthi inani elimaphakathi lethuluzi elisha lomshini we-axis 5 liseduze $100,000. Uma wazi okwengeziwe ngomenzi, kuba lula ukuthi uqalise. Isibonelo, uma inewaranti, yiziphi izinketho zokukhokha, nokuthi yini okufanele uyenze uma unenkinga ngemva kokwenziwa kwe-oda, uma ungathola isevisi yamahhala nokusekelwa.
Uma ufuna ukuthola umshini ofanele we-CNC ngentengo engcono kakhulu, nansi indawo efanele. Noma ngabe wenza ucwaningo ngezinketho zakho noma uqhathanisa izintengo zomshini, zizwe ukhululekile ukusebenzisa lo mhlahlandlela. Uma usulungele ukuthenga namuhla, qhathanisa STYLECNCUkukhethwa okuphezulu kwemishini engu-5 ye-axis ye-CNC yomzila ephezulu ohlwini ngezansi kwalo mhlahlandlela, thola futhi uthenge efanele ibhizinisi lakho.
Incazelo
5 axis CNC router umshini uhlobo multi eksisi 3D machining centre nge CNC isilawuli, okuyinto ehlukile 3D iphrinta, ifana nomshini we-CNC we-axis emi-3 no-4, kodwa umshini we-CNC we-axis emi-5 unama-eksisi angu-2 angeziwe abangahamba nawo. Le eksisi eyengeziwe izovumela isikhathi sephrojekthi esifushane ngenxa yekhono lazo lokusika amaphethelo angu-5 wento ngesikhathi esisodwa. Nokho, ngenxa yokuthi le mishini emi-5 yama-eksisi ine-X-eksisi ende, okwenza kube nokuqina okuncane nokunemba-okungase kudingeke ukuthi unake kakhulu kunerutha ye-CNC engu-3 eksisi noma engu-4.
Ukusebenza Isimiso
Okokuqala, ake sifunde okuthile mayelana "ne-eksisi":
I-X-eksisi: ngaphambili kuya emuva.
I-eksisi ka-Y: kwesobunxele kuya kwesokudla.
I-Z-eksisi: phezulu naphansi.
I-eksisi ethi A, B noma C ihambisana ne-eksisi yokuzungezisa yama-eksisi X, Y kanye no-Z.
I-axis engu-5: XYZAB, XYZAC, XYZBC (I-spindle ingajikiswa kwesokunxele nakwesokudla nge 180° nxazonke.)
Imishini ye-CNC ye-eksisi emi-5 ihambisa ingxenye noma ithuluzi ku-eksisi emi-5 ehlukene ngesikhathi esifanayo ngohlelo lwe-CNC. Imishini ye-CNC ye-eksisi emi-3 ihambisa ingxenye ezikhombisi-ndlela ezingu-2 ngeeksisi engu-X kanye ne-Y eksisi, futhi ithuluzi liya phezulu naphansi ngeeksisi engu-Z. Imishini ye-CNC ye-axis engu-5 ingazungeza ku-axis ejikelezayo engu-2 eyengeziwe (i-Aixs ne-B axis) okuzosiza ithuluzi ukuthi lisondele engxenyeni ukusuka kuzo zonke izinkomba.
Ubuchwepheshe bokuxhumanisa i-5-axis bubhekisela kubuchwepheshe bokucubungula indawo yomumo oyinkimbinkimbi edinga ukusebenzisa izimbazo ezizimele ezi-5 ukwenza ukunyakaza kokulawula izinombolo ndawonye ukuze kutholwe indawo ebushelelezi futhi ebushelelezi. Inombolo yezimbazo zomshini we-axis engu-5 kanyekanye ibhekisela enanini lama-eksisi adinga ukuhamba ngokuzimela lapho ecutshungulwa indawo efanayo, kunenombolo yezimbazo ezilawulekayo eziphethwe yi-CNC. Nakuba ngokwethiyori noma iyiphi indawo eyinkimbinkimbi ingavezwa izixhumanisi ze-X, Y, Z 3-eksisi, ithuluzi lomshini langempela aliyona iphuzu, kodwa ibhizinisi elinosayizi othize, ukuze kugwenywe ukwenzeka kwethuluzi nokucubungula lapho kucutshungulwa indawo ehlanekezelwe yesikhala Ukuphazamiseka phakathi kwezindawo kanye nokuqinisekisa ukuvumelana kwezimo zokusika endaweni ngayinye engaphezulu kudinga ukulungiswa kwe-engeli ye-D. Uma kuqhathaniswa nokuxhunywa kwe-axis engu-2, ukuxhumanisa kwe-axis engu-3 kunganciphisa iphutha lomshini kanye nokuqina kwendawo ku-5/1~3/1.
izinhlobo
Kunezinhlobo ezingu-9 ezivame kakhulu zemishini ye-5-axis CNC: imishini yesitayela se-trunnion, imishini ye-swivel-head, imishini yekholomu ehambayo, imishini yetafula, imishini yetafula, imishini eqhubekayo, imishini ekhonjiwe, imishini yohlobo lwe-gantry, kanye nemishini ehlanganisiwe.
Izicelo
Umshini we-CNC we-axis 5 uklanyelwe ukuletha isivinini esikhulu nokusikeka kwekhwalithi ephezulu kwezinhlobonhlobo zezinto zokwakha, kufaka phakathi kodwa azikhawulelwe okhunini, amapulasitiki, izinsimbi ezingenayo ayoni nezinye izinhlanganisela. Umshini we-CNC uzohlinzeka ngezinhlelo zokusebenza ezintsha ezahlukahlukene ezihlanganisa:
1. Ukusikwa konqenqema kwepulasitiki ebunjiwe, ipulasitiki ene-thermoformed, nezingxenye eziyinhlanganisela.
Ukuguquguquka komshini we-5-axis kudala ikhono lokuhlinzeka ngekhwalithi ephezulu yokuqeda kanye nokunquma onqenqemeni ezintweni eziningi zepulasitiki ezikhiqizwayo.
2. Ukwenza isikhunta somgodi ojulile.
Emishinini engu-3-eksisi ukwenza isikhunta esijulile sidinga ukuthi ube namathuluzi amade ukuze ukwazi ukufinyelela ekujuleni ngokwanele. Ukuba namathuluzi amade kubangela ukuthi umsebenzisi ehlise isivinini sokusika ukuze anqande ukuphuka. Ngokunyakaza okungeziwe okuhlinzekwa ngama-axis machining angu-5, amathuluzi amafushane angasetshenziswa, futhi isivinini sakho sokusika singakhula.
3. Izihlalo ze-plywood ezibunjiwe kanye nezingxenye zefenisha zokuhlobisa.
Umshini uvumela ukubunjwa okuyingqayizivele nokubumba kwezinto ezihlukahlukene, okukuvumela ukuthi wenze imiklamo yakho yokudala nenamandla ibe ngokoqobo.
4. Okuningiliziwe 3D ezibaziweyo.
Ukwanda kokunyakaza kwethuluzi lokusika emshinini likuvumela ukubaza imiklamo eyinkimbinkimbi ibe ucezu lwezinto. Ikuvumela ukuthi uthwebule imininingwane emihle yomklamo wakho emsebenzini owusikayo.
Izici
Amathuluzi omshini we-CNC we-5-eksisi abonakala ngokusebenza kahle okuphezulu nokunemba okuphezulu. I-workpiece ingaqedela ukucubungula okuyinkimbinkimbi ekubambeni okukodwa, futhi ingakwazi ukuzivumelanisa nokucutshungulwa kwesikhunta sesimanje njengezingxenye zezimoto nezingxenye zesakhiwo sezindiza. Kunomehluko omkhulu phakathi kwesikhungo semishini esinama-axis angu-5 kanye nesikhungo somshini esinezinhlangothi ezi-5. Abantu abaningi abakwazi lokhu futhi benza iphutha isikhungo somshini esinezinhlangothi ezi-5 njengesikhungo sokukhanda se-5-axis. Isikhungo semishini ye-axis engu-5 sinezimbazo ezingu-5: X, Y, Z, A, kanye no-C. Ama-eksisi angu-X, Y, Z kanye nama-axis angu-A kanye no-C enza umshini wokuxhumanisa we-5-eksisi. Kuhle ekwenziweni kwemishini yendawo egobile, ukwenziwa kwemishini emise okukhethekile, ukwenziwa kwemigodi, ukubhoboza, izimbobo ezitshekile, kanye nokusika kwe-bevel. Isikhungo somshini esinezinhlangothi ezi-5 sifana nesikhungo semishini ye-axis engu-3, ngaphandle kokuthi singakwazi ukwenza ubuso obu-5 ngesikhathi esisodwa, kodwa asikwazi ukwenza imishini emise okukhethekile, izimbobo ezitshekile, nokusika i-bevel.
Uma sikhuluma ngezici zethuluzi lomshini we-CNC we-5-eksisi, kuyadingeka ukuqhathanisa nemishini yendabuko ye-CNC ye-3-eksisi. Umshini we-CNC we-axis engu-3 uvame kakhulu ekukhiqizeni, futhi kukhona amafomu amaningana anjengokuqondile, okuvundlile kanye ne-gantry. Izindlela zokugaya ezijwayelekile zihlanganisa ukuphela kokugaya kanye nokusika eceleni kwezigayo zokugcina. Iphrofayili yemimese yokuphela kwebhola nokunye. Kodwa-ke, kungakhathaliseki ukuthi yiliphi ifomu nendlela enesici esivamile, isiqondiso se-eksisi yamathuluzi sihlala singashintshiwe phakathi nenqubo yomshini, futhi ithuluzi lomshini lingabona kuphela izixhumanisi eziwunxande zethuluzi ngokuhunyushwa kwezimbazo ezingu-3 zomugqa we-X, Y, no-Z Movement emnyangweni. Ngakho-ke, lapho kubhekwa le mikhiqizo elandelayo, ukungalungi kokusebenza kahle okuphansi kwethuluzi lomshini we-3-axis, ikhwalithi embi yendawo ecutshunguliwe, ngisho nokungakwazi ukucubungula kuyavezwa.
Imininingwane
| Brand | STYLECNC |
| Uthi lokuphotha | I-HSD |
| Isistimu ye-Servo | YASKAVA |
| inverter | Delta |
| Ithuluzi Magazine | I-Linear/Carousel |
| Ukukwazi | 2D/2.5D/3D Imishini |
| Control System | I-SYNTEC/OSAI |
| Price Range | $80,000.00 - $150,000.00 |
Umhlahlandlela wamanani
Izindleko eziqondile zokuthenga irutha ye-CNC ye-5-eksisi ziyahlukahluka, kuye ngohlobo, umkhiqizi, uhlobo, imodeli, izici, okungeziwe ongakukhetha, kanye nokuthi uthenga iyunithi entsha noma esetshenzisiwe. Nazi ezinye izilinganiso ezinzima zemishini ye-CNC ye-5-eksisi ngokusekelwe kudatha enkulu yezimboni.
Ngo-2025, izindleko ezimaphakathi zokuba nomshini we-CNC we-5-eksisi cishe $80,000, nemishini esetshenzisiwe ebiza isilinganiso esiphansi $36,000 kanye nemishini emisha ebiza isilinganiso esiphezulu se $108,000. Uma ufuna ukwenza i-DIY ikhithi yetafula ye-5-eksisi ye-CNC, kungase kudingeke ukuthi utshale imali phakathi $30,000 futhi $80,000.
Ikhithi encane ye-CNC yezinga lokungena iqala kokuthi $72,000, kuyilapho umshini womzila we-CNC onguchwepheshe we-5-eksisi ubiza okungenani $100,000, kanye nomshini wokugaya we-CNC wezimboni we-5-axis usukela $1I-20,000 kuya $150,000.
Uma ufisa ukuthenga phesheya kwezilwandle, izindleko zokugunyazwa kwamasiko, izintela nezindleko zokuthumela kufanele zifakwe enanini lokugcina.
Thatha Ibhajethi Yakho
| models | Intengo encane | Inani Eliphezulu | Inani eliphansi |
| STM1212E-5A | $80,000.00 | $90,000.00 | $85,000.00 |
| STM1212E2-5A | $90,000.00 | $120,000.00 | $105,000.00 |
| STM1325-5A | $100,000.00 | $110,000.00 | $100,500.00 |
| STM2040-5A | $100,000.00 | $150,000.00 | $12,5000.00 |
Izinzuzo & Cons
buhle
Ubuhle bethuluzi lomshini ozenzakalelayo we-axis 5 ukuthi lingakwazi ukucubungula izindawo ezikhululekile ezingakwazi ukucutshungulwa ngamathuluzi omshini we-eksisi emi-3 ezijwayelekile noma ezingakwazi ukucutshungulwa ngesikhathi esisodwa. Ngokwesibonelo, izindwani zezinjini zezindiza nezinjini zesitimu, ophephela bemikhumbi, nezinye isikhunta esiyinkimbinkimbi esinezindawo ezikhethekile ezigobile. Njengoba amathuluzi nama-engeli esikhungo somshini we-5-axis angalungiswa nganoma yisiphi isikhathi phakathi nenqubo yomshini, amanye amathuluzi angagwenywa futhi yonke imishini ingaqedwa ngesikhathi esisodwa.
Imishini yokugaya ye-CNC ye-5-axis ingaphinda ifinyelele ukunemba kwemishini kanye nekhwalithi yezindawo ezikhululekile ngaphansi kwesisekelo semiphumela ephezulu. Isibonelo, uma ithuluzi lomshini we-axis engu-3 lisetshenziselwa ukucubungula izindawo eziyinkimbinkimbi ezigobile, kusetshenziswa i-ball-end milling cutter. Ukusebenza kwayo kokusika kuphansi, futhi i-angle yethuluzi ayikwazi ukulungiswa ngokukhululekile, ngakho-ke kunzima ukuqinisekisa ukushelela kwendawo ecutshunguliwe. Kodwa-ke, ngethuluzi lomshini wesikhungo somshini we-5-axis, ngoba i-angle yethuluzi ingashintshwa ngokukhululekile, isimo esingenhla singagwenywa, ukuze kutholakale ukusebenza kahle kokusika okuphezulu kanye nekhwalithi ephezulu yekhwalithi ephezulu.
Lapho isikhungo somshini wama-axis angu-5 sicubungula imigodi ejulile futhi eshubile, ukuzungezisa okwengeziwe nokushwiba kwesiqephu sokusebenza noma ikhanda lokuphotha kungadala izimo zenqubo ezingcono kakhulu zokucubungula izigayo zokugcina, futhi kugweme amathuluzi okusika, izibambi zamathuluzi, nezindonga zomgodi. Ukushayisana kwenzeka, kunciphisa i-jitter yethuluzi ngesikhathi somshini kanye nengozi yokulimala kwamathuluzi, ngaleyo ndlela kusiza ukuthuthukisa ikhwalithi yangaphezulu yesikhunta, ukusebenza kahle kwemishini kanye nokuqina kwethuluzi.
Isikhungo semishini ye-5-axis singaqedela ukucutshungulwa kwayo yonke ingxenye ngesikhathi esisodwa ngokusebenzisa ithuluzi elifushane. Akudingi ukuphinda ufake ikhadi noma usebenzise ithuluzi elide elidingekayo ohlotsheni olufanayo lwemishini ye-3-axis, futhi lingalethwa ngesikhathi esifushane. Ikhwalithi ephezulu nayo ilungile.
Ubuchwepheshe besikhungo somshini we-5-axis buqeda isidingo sokubeka kabusha isiqeshana somsebenzi kuma-engeli ayinkimbinkimbi ukuze kulungiswe amaphutha amaningi kanye nokubamba. Lokhu akugcini nje konga isikhathi, kodwa futhi kunciphisa kakhulu iphutha, futhi konga izindleko ezibizayo zokulungisa izinto ezidingekayo ukuze kufakwe isiqeshana somsebenzi endaweni.
Uma kuqhathaniswa nezikhungo zomshini ze-axis ezi-3, isikhungo semishini ye-axis engu-5 sinezinzuzo ezilandelayo:
1. Gcina isimo sokusika esilungile sethuluzi futhi uthuthukise izimo zokusika.
Kumodi yokusika ye-axis engu-3, lapho ithuluzi lokusika lithuthela esihlokweni noma emaphethelweni omsebenzi, isimo sokusika siwohloka kancane kancane. Ukuze ugcine isimo esihle sokusika lapha, udinga ukuzungezisa ithebula. Futhi uma sifuna ukucubungula ngokuphelele indiza engajwayelekile, kufanele sizungezise ithebula izikhathi eziningi ngezindlela ezihlukene. Kungabonakala ukuthi ithuluzi lomshini we-axis engu-5 lingaphinda ligweme isimo sokuthi isivinini somugqa wephoyinti eliphakathi lekhanda lokugaya ibhola ngu-0, futhi lithole ikhwalithi engcono yangaphezulu.
2. Gwema ngempumelelo ukuphazamiseka kwamathuluzi.
Kuma-impeller, ama-blades nama-disc abalulekile asetshenziswa endaweni ye-aerospace, ithuluzi lomshini we-3-axis alikwazi ukuhlangabezana nezidingo zenqubo ngenxa yokuphazamiseka. Ithuluzi lomshini we-5-eksisi linganeliseka. Ngesikhathi esifanayo, ithuluzi lomshini lingasebenzisa amathuluzi amafushane okucubungula, ukuthuthukisa ukuqina kwesistimu, ukunciphisa inani lamathuluzi, nokugwema ukukhiqizwa kwamathuluzi akhethekile.
3. Nciphisa inani lama-clamping bese uqedela ukukhanda okunezinhlangothi ezi-5 ekubambeni okukodwa.
Isikhungo somshini we-5-axis singaphinda sinciphise ukuguqulwa kwesithenjwa futhi sithuthukise ukunemba komshini. Ekucutshungulweni kwangempela, i-clamping eyodwa kuphela edingekayo, futhi ukunemba kokucubungula kuqinisekiswa kalula. Ngesikhathi esifanayo, ngenxa yokufinyezwa kochungechunge lwezinqubo kanye nokwehliswa kwenani lemishini esikhungweni semishini ye-5-axis, inani lezinto zamathuluzi, indawo yaphansi yendawo yokusebenzela kanye nezindleko zokunakekelwa kwemishini nazo ziyancipha. Lokhu kusho ukuthi ungasebenzisa izinto ezilungiswayo ezincane, indawo yeplanti encane kanye nezindleko zokunakekela ukuze uqedele ukucubungula okusebenza kahle kakhulu kanye nekhwalithi ephezulu.
4. Thuthukisa izinga lokucubungula nokusebenza kahle.
Ithuluzi lomshini lingasikwa ngomphetho oseceleni wethuluzi, elisebenza kahle kakhulu.
5. Nciphisa uchungechunge lwenqubo yokukhiqiza futhi wenze ukuphatha ukukhiqiza kube lula.
Ukucutshungulwa okuphelele kwethuluzi lomshini we-5-axis kufinyeza kakhulu uchungechunge lwenqubo yokukhiqiza, okungenza ukuphathwa kokukhiqiza kube lula nokuhlela. Uma ucezu lomsebenzi luyinkimbinkimbi, kuba sobala kakhulu izinzuzo zalo ezindleleni zokukhiqiza zendabuko ezinezinqubo ezihlakazekile.
6. Fushanisa umjikelezo wokuthuthukiswa kwemikhiqizo emisha.
Ezinkampanini ezisemkhathini, ezezimoto, nakweminye imikhakha, ezinye izingxenye ezintsha zomkhiqizo kanye nokufa kokubumba kunomumo oyinkimbinkimbi kanye nezidingo zokunemba okuphezulu. Ngakho-ke, izikhungo zemishini ye-CNC ye-5-axis ezinokuguquguquka okuphezulu, ukunemba okuphezulu, ukuhlanganiswa okuphezulu, namandla okucubungula aphelele angakwazi Ixazulula inkinga yokunemba kanye nomjikelezo wezingxenye eziyinkimbinkimbi zokucubungula ekuthuthukisweni kwemikhiqizo emisha, ifinyeza kakhulu umjikelezo wokuthuthukiswa futhi ithuthukise izinga lokuphumelela kwemikhiqizo emisha.
Ukwengeza, isikhungo somshini we-5-axis singakwazi futhi ukunika amandla ithuluzi lomshini ukucubungula izingxenye eziyinkimbinkimbi, okungenakwenzeka ngezinye izindlela, okuhlanganisa ukubhoboza, i-cavity recesses kanye ne-taper machining ngokuvamile edingekayo ezindaweni eziyinkimbinkimbi.
bawo
Uhlelo lwe-CNC lwe-5-axis alunangqondo futhi kunzima ukulusebenza
Leli yikhanda labo bonke abahleli be-NC bendabuko. Amathuluzi omshini we-3-eksisi anezimbazo zokuxhumanisa eziwumugqa kuphela, kuyilapho amathuluzi omshini we-CNC we-5-eksisi anezakhiwo ezihlukahlukene. Ucezu olufanayo lwekhodi ye-NC lungafinyelela umphumela ofanayo wokucubungula kumathuluzi omshini we-CNC we-3-eksisi ehlukene, kodwa ikhodi ye-NC yethuluzi elithile lomshini we-5-eksisi ayikwazi ukusetshenziswa kuzo zonke izinhlobo zamathuluzi omshini we-5-eksisi. Ngokungeziwe ekunyakazeni komugqa, ukuhlela kwe-NC nakho kudinga ukuxhumanisa izibalo ezihlobene nokunyakaza kwe-rotary, njengokuhlola i-rotation angle stroke, ukuhlola amaphutha okungelona umugqa, ukubala kokunyakaza kokujikeleza kwethuluzi, njll. Inani lolwazi oluzocutshungulwa likhulu kakhulu, futhi ukuhlela kwe-NC kungabonakali ngokwedlulele.
Ukusebenza namakhono okuhlela we-5-axis CNC machining ahlobene eduze. Uma umsebenzisi engeza imisebenzi ekhethekile ethuluzini lomshini, ukuhlela nokusebenza kuzoba nzima kakhulu. Ngokuzijwayeza okuphindaphindiwe kuphela lapho izinhlelo kanye nabaqhubi bangakwazi ukwazi kahle namakhono adingekayo. Ukushoda kwezinhlelo ezinolwazi nabasebenzisi kuyisithiyo esikhulu ekudumeni kobuchwepheshe be-CNC be-5-axis.
Izidingo eziqinile kakhulu kusilawuli sokuhumusha se-NC kanye nesistimu ye-servo drive
Ukunyakaza kwethuluzi lomshini we-5-axis kuwukuhlanganiswa kokunyakaza kwezimbazo ezi-5 zokuxhumanisa. Ukwengezwa kwezixhumanisi ezijikelezayo akukhulisi nje kuphela umthwalo wezibalo ze-interpolation, kodwa futhi amaphutha amancane wezixhumanisi ezijikelezayo azonciphisa kakhulu ukunemba kwemishini. Ngakho-ke, isilawuli sidingeka ukuthi sibe nokunemba okuphezulu kokusebenza.
Izici ze-kinematic zethuluzi lomshini we-5-axis zidinga ukuthi isistimu ye-servo drive ibe nezici ezinhle eziguqukayo kanye nebanga elikhulu lejubane.
Ukuqinisekiswa kohlelo lwe-NC lwe-CNC ye-5-eksisi kubaluleke kakhulu
Ukuze kuthuthukiswe ukusebenza kahle komshini, kuyaphuthuma ukuqeda indlela yokulinganisa yendabuko "yesivivinyo sokusika". Kumishini ye-CNC ye-5-eksisi, ukuqinisekiswa kwezinhlelo ze-NC kuye kwaba kubaluleke kakhulu, ngoba ama-workpieces ngokuvamile acutshungulwa ngamathuluzi omshini we-5-eksisi we-CNC ayabiza kakhulu, futhi ukungqubuzana kuyinkinga evamile kumshini we-CNC we-5-eksisi: ithuluzi linqamula ku-workpiece; Ukungqubuzana kwe-workpiece ngesivinini esikhulu kakhulu; ukungqubuzana phakathi kwethuluzi nethuluzi lomshini, isihluthulelo nezinye izinto zokusebenza ebangeni lokucubungula; ukungqubuzana phakathi kwengxenye ehambayo ethuluzini lomshini kanye nengxenye engashintshi noma i-workpiece. Ku-5-axis CNC, ukungqubuzana kunzima ukubikezela, futhi uhlelo lokulinganisa kufanele lenze ukuhlaziya okuphelele kwe-kinematics yethuluzi lomshini kanye nesistimu yokulawula.
Uma isistimu ye-CAM ithola iphutha, indlela yamathuluzi ingacutshungulwa ngokushesha; kodwa uma iphutha lohlelo lwe-NC litholwa ngesikhathi somshini, indlela yamathuluzi ayikwazi ukuguqulwa ngokuqondile njengaku-3-eksisi CNC. Ethuluzini lomshini we-3-eksisi, u-opharetha womshini angashintsha ngokuqondile amapharamitha afana nerediyasi yethuluzi. Emashini e-axis engu-5, isimo asilula kangako, ngoba izinguquko kusayizi wethuluzi nendawo zinomthelela oqondile kumzila wokunyakaza ojikelezayo olandelayo.
Isinxephezelo Serediyasi Yethuluzi
Kuhlelo lwe-NC lokuxhumanisa ama-axis angu-5, umsebenzi wokunxephezela ubude bethuluzi usasebenza, kodwa isinxephezelo serediyasi yethuluzi asivumelekile. Uma ukugaywa kokuxhumana kwenziwa nge-cylindrical milling cutter, izinhlelo ezahlukene zidinga ukuhlanganiswa zabasiki be-diameter abahlukene. Azikho izinhlelo zamanje ezidumile ze-CNC ezingaqedela isinxephezelo serediyasi yamathuluzi, ngoba ifayela le-ISO alinikezi idatha eyanele ukubala kabusha indawo yethuluzi. Umsebenzisi udinga ukushintsha ithuluzi njalo noma alungise usayizi oqondile wethuluzi ngesikhathi somshini we-CNC. Ngokwenqubo evamile yokucubungula, indlela yamathuluzi kufanele ibuyiselwe kusistimu ye-CAM ukuze ibalwe kabusha. Ngenxa yalokho, ukusebenza kahle kwayo yonke inqubo yokucubungula kuphansi kakhulu.
Ukuphendula le nkinga, abacwaningi baseNorway bakha isixazululo sesikhashana esibizwa nge-LCOPS (Isu Lokukhiqiza Elinezindleko Eziphansi, Isu Lokukhiqiza Elinezindleko Eziphansi). Idatha edingekayo ukuze kulungiswe umzila wamathuluzi idluliswa isuka kuhlelo lokusebenza lwe-CNC iye ohlelweni lwe-CAM, futhi indlela yamathuluzi ebaliwe ithunyelwa ngokuqondile kusilawuli. I-LCOPS idinga inkampani yangaphandle ukuthi inikeze isofthiwe ye-CAM engaxhunywa ngokuqondile emshinini we-CNC, lapho amafayela esistimu ye-CAM adluliselwa khona esikhundleni samakhodi e-ISO. Isixazululo sokugcina sale nkinga sincike ekwethulweni kwesizukulwane esisha sezinhlelo zokulawula ze-CNC ezingakwazi ukubona amafayela emodeli ye-workpiece ngamafomethi afanayo (njenge-STEP, njll.) noma amafayela esistimu ye-CAD.
Thumela iphrosesa
Umehluko phakathi kwethuluzi lomshini we-5-eksisi kanye nethuluzi lomshini we-3-eksisi ukuthi linezixhumanisi ezi-2 ezijikelezayo. Isikhundla sethuluzi siguqulwa sisuka ohlelweni lokuxhumanisa i-workpiece ukuya ohlelweni lokudidiyela ithuluzi lomshini, futhi kudingeka izinguquko eziningana zokuxhumanisa phakathi nendawo. Ngokusebenzisa i-post-processor generator edumile emakethe, amapharamitha ayisisekelo kuphela wethuluzi lomshini angafakwa ukuze kukhiqizwe i-post-processor yethuluzi lomshini we-CNC we-3-eksisi. Ngamathuluzi omshini we-CNC we-5-eksisi, kukhona kuphela ama-post-processor athuthukisiwe. Iphrosesa yeposi yethuluzi lomshini we-CNC we-5-axis kusamele ithuthukiswe.
Lapho izimbazo ezi-3 zixhunywa, isikhundla semvelaphi ye-workpiece etafuleni lomshini akudingeki ukuthi sicatshangelwe kumzila wamathuluzi, futhi i-post-processor ingakwazi ukuphatha ngokuzenzakalelayo ubudlelwano phakathi kwesistimu yokuxhumanisa i-workpiece kanye nesistimu yokuxhumanisa ithuluzi lomshini. Ngokuxhunywa kwe-axis engu-5, isibonelo, uma umshini wokugaya ovundlile onokuxhumana kwe-eksisi engu-X, Y, Z, B, kanye no-C 5, usayizi wokuma wocezu lokusebenza kuthebula le-C elijikayo kanye nobukhulu bendawo phakathi kwama-turntable B kanye no-C, lapho kukhiqizwa indlela yamathuluzi kufanele kucatshangelwe. Abasebenzi bavamise ukuchitha isikhathi esiningi besebenzelana nalobu budlelwano bezikhundla lapho beqinisa ama-workpieces. Uma i-post-processor ingakwazi ukucubungula le datha, ukufakwa kwe-workpiece kanye nokucutshungulwa kwendlela yamathuluzi kuzoba lula kakhulu; vele ubambe ucezu lokusebenza etafuleni, ulinganise indawo kanye nokuma kwesistimu yokuxhumanisa i-workpiece, bese ufaka le datha ku-post-processing Ngemva kokucubungula indlela yamathuluzi, uhlelo olufanele lwe-NC lungatholakala.
Amaphutha Angaqondile kanye Nezinkinga Zokubumbana
Ngenxa yokwethulwa kwezixhumanisi ezijikelezayo, i-kinematics yethuluzi lomshini we-CNC we-5-axis iyinkimbinkimbi kakhulu kunaleyo yethuluzi lomshini we-3-eksisi. Inkinga yokuqala ehlobene nokuzungezisa iphutha elingaqondile. Iphutha elingaqondile kufanele libalulwe ephutha lokuhlela, elingalawulwa ngokunciphisa ibanga lesinyathelo. Esigabeni sangaphambi kokubala, umhleli akakwazi ukwazi usayizi wephutha elingelona umugqa, futhi iphutha elingelona umugqa lingabalwa kuphela ngemuva kokuthi uhlelo lwethuluzi lomshini lukhiqizwe i-post-processor. Ukuhlelwa kwendlela yamathuluzi kungaxazulula le nkinga. Amanye amasistimu okulawula ayakwazi ukwenza umugqa wendlela yamathuluzi ngenkathi kwenziwa imishini, kodwa ngokuvamile lokhu kwenziwa nge-post-processor.
Enye inkinga ebangelwa i-eksisi yokuzungezisa ubunye. Uma ubunye busendaweni eyedlulele ye-eksisi ejikelezayo, i-oscillation encane eduze kobunye kuzophumela ekubeni 180° ukuphenduka kwe-axis ejikelezayo, okuyingozi kakhulu.
Izidingo zamasistimu e-CAD/CAM
Ukuze kusetshenziswe ukucubungula kwe-pentahedron, umsebenzisi kufanele athembele ohlelweni oluvuthiwe lwe-CAD/CAM, futhi kufanele abe nabahleli bohlelo abanolwazi ukuze asebenzise uhlelo lwe-CAD/CAM.
Ukutshalwa kwezimali okukhulu ekuthengeni amathuluzi omshini
Kuke kwaba negebe elikhulu lamanani phakathi kwemishini engu-5-axis kanye nemishini engu-3-eksisi. Manje, ukwengeza i-axis ejikelezayo ethuluzini lomshini we-3-eksisi ngokuyisisekelo inani lethuluzi lomshini we-3-eksisi elijwayelekile, elikwazi ukubona imisebenzi yethuluzi lomshini we-multi-axis. Ngesikhathi esifanayo, intengo yamathuluzi omshini we-5-axis kuphela 30% kuya 50% ephakeme kunaleyo yamathuluzi omshini we-3-eksisi.
Ngokungeziwe ekutshalweni kwezimali ethuluzini lomshini ngokwalo, isofthiwe yesistimu ye-CAD/CAM kanye ne-post-processor kumele nazo zithuthukiswe ukuze zihlangabezane nezimfuneko zomshini we-5-axis. Uhlelo lokulinganisa bekufanele luthuthukiswe ukuze lukwazi ukulingisa lonke ithuluzi lomshini.
Izingxenye Nezesekeli
1. Izingxenye eziyisisekelo. Yisakhiwo esiyisisekelo sesikhungo somshini, esakhiwe ngombhede, ikholomu, netafula. Ikakhulukazi zithwala umthwalo omile wesikhungo somshini kanye nomthwalo wokusika owenziwe ngesikhathi somshini, ngakho-ke kufanele zibe nokuqina okwanele. Lezi zingxenye ezinkulu zingaba izingxenye zensimbi eziphonswe noma izingxenye zesakhiwo sensimbi eshiselwe. Ziyivolumu enkulu kunazo zonke kanye nezingxenye ze-w8 esikhungweni semishini. Ukulingisa kwe-AKIRA-SEIKI kwenziwa ngezilingi ze-Meehanite zezinga eliphezulu, ezinokuzinza okuphezulu ngemva kokwelashwa kokushisa.
2. Izingxenye zokuphotha. Yakhiwe nge-main shaft box, i-main shaft motor, i-main shaft kanye ne-main shaft bear. Ukuqala kwe-spindle, ukuma kanye nokushintsha kwesivinini konke kulawulwa uhlelo lokulawula izinombolo, futhi iqhaza ekunyakazeni kokusika ngokusebenzisa ithuluzi elifakwe ku-spindle, okuyingxenye yokuphuma kwamandla yenqubo yokusika. Iyingxenye eyinhloko yesikhungo somshini, esinquma ukunemba komshini nokuzinza kwesikhungo somshini.
3. Uhlelo lokulawula izinombolo. Ingxenye yokulawula izinombolo yesikhungo somshini yakhiwe idivayisi ye-CNC, isilawuli esihlelekayo se-PLC, idivayisi ye-servo drive kanye nephaneli yokusebenza.
4. Uhlelo lokushintsha ithuluzi oluzenzakalelayo. Yakhiwa umagazini wamathuluzi, indlela yokushayela i-manipulator nezinye izakhi. Uma ithuluzi lidinga ukushintshwa, uhlelo lwe-CNC lukhipha umyalelo, futhi umkhohlisi (noma ngezinye izindlela) ukhipha ithuluzi kumagazini wamathuluzi alilayishe embotsheni yokuphotha. Ixazulula umsebenzi wokugcinwa okuzenzakalelayo, ukukhetha, ukuthuthwa kanye nokushintshisana kwamathuluzi phakathi kwezinqubo ekucutshungulweni okuqhubekayo kwezinqubo eziningi ngemva kokuba ucezu lokusebenza luboshwe kanye. Umagazini wamathuluzi (ikhanda lokusika) iyithuluzi eligcina wonke amathuluzi asetshenziswa enqubweni yomshini. Umagazini wamathuluzi unohlobo lwe-disc chain futhi umthamo usukela kokumbalwa kuye kwamakhulu ambalwa. Isakhiwo sengalo yamathuluzi sibuye sibe namafomu ahlukahlukene ngokuya ngokuma okuhlobene kanye nesakhiwo sephephabhuku lamathuluzi kanye nokuphotha, njengohlobo lwengalo eyodwa, uhlobo lwengalo ekabili, njalonjalo. Ezinye izikhungo zemishini azisebenzisi ingalo yamathuluzi kodwa zisebenzisa ngokuqondile ukunyakaza kwe-headstock noma imagazini yamathuluzi ukushintsha ithuluzi.
5. Ithuluzi elisizayo. Kubandakanya ukuthambisa, ukupholisa, ukususwa kwe-chip, ukuvikelwa, ama-hydraulics, i-pneumatics, namasistimu okubona. Nakuba lawa madivaysi engabambi iqhaza ngokuqondile ekuhambeni kokusika, adlala indima ekuqinisekiseni ukusebenza kahle kwemishini, ukunemba komshini nokuthembeka kwesikhungo somshini, ngakho-ke ayingxenye ebaluleke kakhulu yesikhungo somshini.
6. Uhlelo lokushintsha i-pallet oluzenzakalelayo lwe-APC. Ukuze uthole ukuthuthuka okungahleliwe noma unciphise isikhathi sokungacutshungulwa, ezinye izikhungo zemishini zisebenzisa amathebula okusebenzela okushintshana okuzenzakalelayo amaningi ukuze ugcine izingcezu zokusebenza. Ngenkathi i-workpiece eyodwa ifakwe kuthebula lokusebenza ukuze icutshungulwe, enye eyodwa noma amathebula okusebenzela amaningana Ungakwazi futhi ukulayisha futhi ukhiphe ezinye izingxenye. Lapho izingxenye ezisebhentshini lokusebenzela zicutshungulwa, amabhentshi okusebenza ashintshaniswa ngokuzenzakalelayo ukuze acubungule izingxenye ezintsha, ezinganciphisa isikhathi sokusiza futhi zithuthukise ukusebenza kahle kokucubungula.
Umhlahlandlela Womthengi
Uma ucabanga ukuthenga umshini we-CNC we-5-axis omusha noma osetshenzisiwe ku-inthanethi, udinga ukwenza zonke izinyathelo ezibalulekile enqubweni yakho yokuthenga ku-inthanethi kusukela kunqubo yokucwaninga nokuthenga. Nazi izinyathelo eziyi-10 ezilula ukuzilandela zokuthi uyithenga kanjani ku-inthanethi.
Isinyathelo 1. Hlela Isabelomali Sakho.
Ngaphambi kokuthenga ithuluzi lomshini ku-inthanethi noma nganoma iyiphi indlela, kufanele wenze uhlelo lwesabelomali. Kunzima ukukhetha uma ungazi ukuthi yini ongakwazi ukuyikhokhela.
Isinyathelo 2. Yenza Ucwaningo Lwakho.
Ngemva kokuhlela isabelomali sakho, udinga ukuqonda ukuthi yiliphi ithuluzi lomshini elikulungele wena? Uzoyisebenzisela ukwenzani? Uma usuhlole izidingo zakho, ungaqhathanisa abathengisi abahlukene namamodeli ngokubheka ukubuyekezwa kochwepheshe ku-inthanethi.
Isinyathelo 3. Cela Ukubonisana.
Ungathintana nomphathi wethu wezokuthengisa ku-inthanethi, futhi sizokuncoma ithuluzi lomshini elifaneleka kakhulu kuwe ngemva kokwaziswa ngezimfuneko zakho.
Isinyathelo 4. Thola Ikhotheshini Yamahhala.
Sizokunikeza ngekhotheshini yethu yemininingwane esekelwe ethuluzini lakho lomshini okuxoxwe ngalo. Uzothola ukucaciswa okuhle kakhulu kanye nenani elithengekayo ngaphakathi kwesabelomali sakho.
Isinyathelo sesi-5. Sayina Inkontileka.
Zombili izinhlangothi zihlola ngokucophelela futhi zixoxe ngayo yonke imininingwane (imingcele yezobuchwepheshe, imininingwane kanye nemibandela yebhizinisi) yomyalelo ukuze kukhishwe noma yikuphi ukungaqondi kahle. Uma ungangabazi, sizokuthumelela i-PI (Invoyisi ye-Proforma), bese sizosayina inkontileka nawe.
Isinyathelo 6. Yakha Umshini Wakho.
Sizohlela ukwenziwa komshini ngokushesha ngemuva kokuthola inkontileka yakho yokuthengisa esayiniwe kanye nediphozithi. Izindaba zakamuva mayelana nokwakha zizobuyekezwa futhi zaziswe kumthengi ngesikhathi sokukhiqiza.
Isinyathelo 7. Ukuhlola.
Yonke inqubo yokukhiqiza izoba ngaphansi kokuhlolwa njalo nokulawulwa kwekhwalithi okuqinile. Umshini ophelele uzohlolwa ukuze kuqinisekiswe ukuthi ungasebenza kahle kakhulu ngaphambi kokuba uphume efekthri.
Isinyathelo 8. Ukuthumela.
Ukuthumela kuzoqala njengemibandela ekunkontileka ngemva kokuqinisekisa kwakho. Ungacela ulwazi lwezokuthutha noma nini.
Isinyathelo 9. Ukususwa Ngokwezifiso.
Sizohlinzeka futhi silethe wonke amadokhumenti okuthumela adingekayo kumthengi futhi siqinisekise imvume yokungena eshelelayo.
Isinyathelo 10. Ukusekela Nesevisi.
Sizonikeza ukwesekwa kobuchwepheshe obuchwepheshile kanye nesevisi yamakhasimende yamahhala ngefoni, i-imeyili, i-Skype, i-WhatsApp, i-Online Live Chat, Isevisi Ekude. Siphinde sinikeze inkonzo yendlu ngendlu kwezinye izindawo.