Umshini we-Industrial 5-Axis CNC we- 3D Milling & Carving

STMUmshini we-2040 5 we-axis CNC router uyifomethi enkulu yesikhungo semishini ye-CNC yezimboni, Umshini we-CNC wawuklanyelwe ukunemba okuphezulu futhi wamukela uhlaka lwensimbi olukhulu kakhulu, ukuqina komshini kubaluleke kakhulu ukuze kuzuzwe izingxenye zekhwalithi ephezulu nokususa noma yikuphi ukudlidliza ethiphu yethuluzi. Isetshenziselwa ikakhulukazi imboni yokwenza isikhunta enendawo yokusebenza engu-2000x4000x1100mm. Umshini werutha we-industrial 5 axis CNC uvumela ukwenziwa kwezingxenye ezinkulu kakhulu kuma-eksisi angu-5 agcwele.

Izicelo Zomshini Womzila We-Industrial 5 Axis CNC

STMUchungechunge lwe-axis 2040 5 luwumshini wokukhiqiza osebenza kahle ophezulu wefomethi enkulu ye-5 axis CNC machining. Iphuma njengokujwayelekile ne-spindle ye-HSD engu-12kw, i-Yaskawa digital closed servo transmission, i-helical rack ne-pinion enomklamo onyakazayo we-gantry. Iphinde ibe nenketho yetafula lomsebenzi we-T-Slot wensimbi ecijile ngokunemba ngomshini wokulungisa okunembile kokubunjwa okukhulu. Umshini we-CNC we-5 axis usetshenziswa kakhulu ekwenzeni isikhunta, ukwakha izikebhe/umkhakha wokwenza amaphethini.

Izimboni zesikhunta: izithombe eziqoshiwe, isikhunta esikhulu esingeyona insimbi, imoto elahlekile iphethini yegwebu, imodeli yomkhumbi wamapulangwe, imodeli yokhuni yendiza kanye nezinye isikhunta sokhuni.

Izinsimbi ezingezona ayoni: i-aluminium, ithusi, ama-alloys nokunye ukucubungula kwensimbi okungeyona insimbi.

I-Industrial 5 Axis CNC Router Machine Amapharamitha Ezobuchwepheshe

I-Industrial 5 Axis CNC Router Machine Ukucushwa Okujwayelekile

1. Umshini we-router we-CNC onama-axis ama-5 ufakwe i-ball bearing yekhwalithi ephezulu enemigqa emi-4, i-wide linear lead rail kanye ne-self-lubricating block yomshini. Ungalinganisa amandla kuzo zonke izinhlangothi ukuqinisekisa ukunemba namandla omshini lapho ushicilela.

2. I-eksisi ye-Z inganyuswa ibe ngu-900mm, ngakho ilungele ukucubungula izinto ezinkulu neziwugqinsi.

3. Imibhalo yokuklama yokucubungula okuhlakaniphile kokuvikelwa kwemingcele ingavimbela inqubo eyeqisayo ebangelwa umthelela wemishini.

4. Ijubane lokucubungula elihlukahlukene lingalawulwa ngokwehlukana. Isivinini sokusebenza ngokungenzi lutho kanye nokuhlelwa kwe-roll kuthuthukisa ikhwalithi yemikhiqizo ecutshunguliwe kanye nokusebenza kahle kokucubungula kakhulu.

5. Indawo yokuhamba ye STM2040 5 umshini we-eksisi: 3000 x 4800 x 1500mm.

6. Umsebenzi osindayo owengeziwe oshiselwe uhlaka lwensimbi kanye ne-gantry yokuqina nokuqina okuphezulu.

7. 12KW I-HSD liquid spindle epholile.

8. I-ATC yomugqa wesikhundla esingu-8 ene-HSK63F yokucacisa ithuluzi lokugoqa.

9. I-THK igcotshiswe ojantshi bomugqa wokuphila namabhulokhi omhlahlandlela.

10. Abashayeli be-servo bedijithali ye-Yaskawa kanye nezinjini zamandla aphezulu, ukunemba kanye nesivinini.

11. I-Syntec – I-PC exhumene ne-Numerical Control System.

12. Isistimu yokugcoba umshini othomathikhi (inketho).

13. Isondo Lesandla le-MPG XYZAC ukuze uthole umsuka olula kanye nesilungiselelo sesiqephu somsebenzi.

14. Ithuluzi lokusetha idivayisi.

15. One starter set amathuluzi okhuni.

16. 3 x amakholethi, ukukhetha kusuka ku-1-20mm (i-imperial iyatholakala uma uthanda).

17. 1 x Isiphathi Sethuluzi se-HSK 63F sifakiwe.

18. I-Inverter: I-Taiwanese Delta Inverter 0-22000rpm control.

19. German Schneider Electronic Spare Parts.

20. Amaswishi anomkhawulo we-OMRON waseJapan.

21. MAXIkhebula le-ICAM elineshehethi ephindwe kabili, elivimbela umlilo kanye nentambo yokudonsa eguquguquka kakhulu ingagotshwa izikhathi ezingu-300,000.

22. Uhlelo lokuthwala ikhebula le-Igus.

23. Amandla kagesi: 3PH 415V 50HZ.

5 I-Axis CNC Router Machine Processing

I-HSD spindle

I-Syntec Control System

Yaskawa digital servo abashayeli kanye motors

Ikhabethe likagesi

I-Herion Helical Rack ne-Pinion

I-Industrial 5 Axis CNC Router Machine Izinto Ezingakhethwa

1. Ithebula le-T-Slot elisebenza ngomshini ngokunemba ngomshini wokulungisa isikhunta esikhulu.

2. Isistimu yokupholisa ye-Oil Mist yokusika izinsimbi ezingenayo insimbi.

3. Isistimu yokugcoba umshini othomathikhi.

4. Izibambi zamathuluzi engeziwe.

Amaphrojekthi womshini womzila we-Industrial 5 Axis CNC

Ukuthola Okuningi Kumzila Wakho We-Industrial 5-Axis CNC

Ukuthenga i-router ye-CNC ene-axis ezi-5 kuyingxenye elula yokuthola izingxenye ezihlanzekile kuyo ngosuku lokuqala kuthatha ukuqonda okucacile ukuthi kusho ukuthini ngempela i-axis ezi-5, ukuhamba komsebenzi ofanele we-CAM, kanye nendawo yokubeka elungele umshini we-ton ezingama-22. Amanothi angezansi amboza imibuzo emibili ekhungathekisa iningi labanikazi abasha.

Imishini ye-5-Axis engu-3+2 enesimo esifanayo vs esebenza ngasikhathi sinye

Akuwona wonke umsebenzi we-5-axis odinga indlela efanayo. Ukukhetha phakathi kwe-3+2 kanye ne-full kanyekanye machining kuyisinqumo esibaluleke kakhulu ngaphambi kokubhala i-toolpath yokuqala.

Okokuqala STM2040-5A Ukuphatha amamodeli obumba bezimoto noma amapulagi esikebhe sesikebhe, imodi egcwele ngesikhathi esisodwa iletha izindawo ezibushelelezi ezicini ezigobile futhi inciphisa ukunyathela izitebhisi. Ngezimbobo zesikhunta ezinezindonga ezisicaba ezinde, ukusika okungu-3+2 ngokushesha ngezindlela zamathuluzi eziqinile. Qhathanisa amapulatifomu agcwele nayingxenye kuwo wonke amapulatifomu ethu Uhlu lwe-router ye-CNC olune-axis ezi-5 noma buyela emuva Umhlahlandlela wokuqhathanisa i-axis engu-3 vs 4 vs 5.

Ukusethwa Kwesiza kanye Nokugeleza Komsebenzi Kwe-CAM Okubalulekile

Umshini we-gantry onesisindo esingu-22,000 kg udinga okungaphezu komnyango ogoqwayo. Hlela izinto ezi-4 ngaphambi kokulethwa — isisekelo, ugesi, ukupholisa, kanye nesofthiwe.

✓ Isisekelo: Iphedi yekhonkrithi eqinisiwe engu-200 mm, ehlukanisiwe phansi ukuze kuvinjelwe ukudluliselwa kokudlidliza.

✓ Amandla: I-3-phase 415V ku-24 kW peak; i-breaker ezinikele kanye nomhlabathi ohlanzekile.

✓ Ukupholisa: i-liquid chiller ye-HSD spindle kanye ne-oil-mist ongayikhetha yezinsimbi ezingezona i-ferrous.

✓ Isofthiwe ye-CAM: I-Fusion 360 (isandiso se-axis ezi-5), i-Alphacam, i-PowerMILL, noma i-MasterCAM konke kukhiqiza i-G-code ehambisana ne-Syntec.

Ukugeleza komsebenzi kubaluleke kakhulu njengehadiwe. Qinisekisa ukuthi Iphakheji ye-CAD/CAM imiphumela isinxephezelo se-Tool Center Point (TCP) — ngaphandle kwaso, uzolwa nokulahlekelwa ubude bethuluzi ngakunye kokusetha. Qondanisa izigayo zokugcina ne-spindle taper usebenzisa okuqinisekisiwe ama-router bits kanye nabaphathi bamathuluzi, bese ulungisa Izisekelo zekhodi ye-G opharetha bakho bazofunda nsuku zonke.

imibuzo ejwayelekile ukubuzwa

Uyini umehluko phakathi kwe-3+2 kanye ne-full-axis 5 ngesikhathi esisodwa?

I-3+2 ikhiya ama-axes okujikeleza womabili ngesikhathi sokusika kuphela ukunyakaza kwe-X, Y, Z. Ukunyakaza okugcwele ngesikhathi esisodwa kugcina wonke ama-axes ama-5 enyakaza ndawonye, ​​okukhiqiza izindawo ezigobile ezibushelelezi kodwa kudinga i-CAM ethuthukisiwe kakhulu kanye nesikhathi eside sokuhlela.

Yisiphi isofthiwe ye-CAM esekela i-5-axis egcwele ngasikhathi sinye?

I-PowerMILL, i-MasterCAM, i-Alphacam, i-hyperMILL, kanye ne-Fusion 360 enesandiso se-5-axis konke kukhiqiza izindlela zamathuluzi ngesikhathi esisodwa. Amanani asukela cishe ku- $1,500 (isengezo se-Fusion 360) ku $15,000+ (i-PowerMILL Premium).

Ingabe ngidinga isisekelo esikhethekile somshini we-5-axis ongamathani angu-22?

Yebo. Iphedi yekhonkrithi engu-200 mm eqinisiwe ene-vibration isolation iyinto ejwayelekile. Iphedi kufanele idlule ama-500 mm ngaphezu komkhawulo womshini futhi ilungiswe okungenani izinsuku ezingu-28 ngaphambi kokufakwa.

Yiziphi izinto ezingasikwa yi-router ye-CNC ene-axis engu-5?

Izinkuni, i-MDF, i-plywood, i-foam, i-aluminium, ithusi, ithusi, ama-alloy alula, kanye nama-plug ahlanganisiwe. ukwenza isikhunta sensimbi, kuhlanganiswe nokupholisa nge-oyili-inkungu kanye namathuluzi e-carbide.

Kuthatha isikhathi esingakanani ukufunda uhlelo lwe-5-axis?

Abasebenzi abanolwazi lwe-3-axis CAM bavame ukusebenza kahle emavikini ama-2-4 emsebenzini we-3+2. Ukuhlela okugcwele ngasikhathi sinye okunokugwema ukushayisana kuthatha izinyanga ezi-3-6 zokusetshenziswa njalo ukuze balwazi kahle.

Ngingakwazi yini ukufaka kabusha i-router yami ene-axis ezintathu ibe yi-axis ezi-5?

Ngokwemishini yebo engeza i-trunnion ejikelezayo noma ikhanda elijikelezayo eliphindwe kabili kodwa ukuqina kohlaka oluyi-axis ezintathu oluguquliwe akuvamile ukuhambisana ne-axis ezi-5 ezakhiwe ngenhloso. I-CAM egcwele ngasikhathi sinye nayo iyabiza ukuyingeza.

Yimaphi amandla e-spindle engiwadingayo ukuze ngisebenze ngama-axis ama-5?

The STM2040-5AI-spindle ye-HSD epholiswe ngoketshezi engu-12 kW iphatha kahle i-aluminium kanye nezinkuni eziqinile eziqinile. I-foam elula kanye nezinkuni ezithambile kusebenza kahle ku-9 kW; i-mold roughing yensimbi inenzuzo kusuka ku-15 kW noma ngaphezulu. Bheka eyethu izinhlelo zokusebenza zokwenza umzimba wemoto ukuthola imiphumela yesampula yamandla uma kuqhathaniswa nezinto ezibonakalayo.