Kungakhathaliseki ukuthi usebenza ngokhuni noma usebenza ngensimbi, uzosebenzisa ithuluzi lamandla elizenzakalelayo: umshini werutha we-CNC. Lezi zinhlobo zemishini zingaba nomthelela omkhulu ekukhiqizeni izimboni ngobuningi. Amarutha e-CNC avame ukuba abazuzi ngokuhamba kwesikhathi. Kodwa izinkinga zivame kakhulu phakathi kwabo.
Ekusetshenzisweni kwe-a I-CNC router, ungase ukhathazeke ngezinkinga ezihlukahlukene, futhi ungazi ukuthi ungazixazulula kanjani? Ake siqale ukuxazulula inkinga ngamunye ngamunye.
Ukuxazulula
Inkinga Yoku-1: I-eksisi Eyodwa noma Izimbazo Ezi-3 Azinyakazi Noma Zingahambi Ngokungajwayelekile.
Izisombululo:
1. Ikhadi lokulawula likhululekile noma alisebenzi kahle.
2. Ukwehluleka kwe-shaft drive okuhambisanayo.
3. Iphutha le-axis stepper motor elihambisanayo.
4. Ukuqhekeka okuhambisanayo kokuhlangana noma okuxekethile (Ukuhlanganisa izimpawu zokusebenza okuxekethile, ukugudluka kwamafonti okuqopha).
5. Ukuhlukana kwesikulufa okuhambisanayo noma ukuhluleka kwentongomane yesikulufu.
6. I-eksisi ehambisanayo ishelela ukwehluleka ngokushesha.
7. Izilungiselelo zokuhlukaniswa kweDrayivu, zamanje, nesofthiwe azifani.
Inkinga Yesibili: I-Z Axis Iphumile Ekulawuleni (I-Norte Bits).
Izisombululo:
1. Ikhadi lokulawula likhululekile noma alisebenzi kahle.
2. Ukuphazanyiswa kwe-electrostatic.
3. Iphutha lomugqa we-axis motor.
4. Indlela yefayela ayilungile.
5. Ukuphazamiseka kwe-inverter.
6. Uhlelo lwekhompyutha lunenkinga noma igciwane.
7. Amandla e-axis motor ayanele, ukuhlanganisa kukhululekile.
8. Z idrayivu ye-axis yamanje incane kakhulu, noma ulayini wesiginali awulungile.
Inkinga yesi-3: Iphutha Lerutha ye-CNC.
Izisombululo:
1. Ikhadi lokulawula likhululekile noma alisebenzi kahle.
2. Ukuhluleka kweDrayivu.
3. Ukuhluleka kwe-stepper motor.
4. Ukuphazanyiswa kwe-electrostatic.
5. Ukwehluleka kolayini bezimoto.
6. Ukuhluleka komugqa wedatha.
7. Indlela ayilungile.
8. Ukuhlanganisa okuphukile noma okuxekethile.
9. Isivinini sokucubungula sishesha kakhulu (Ukusheshisa kwejika lesistimu kukhulu kakhulu).
10. Izinkinga zesistimu yekhompyutha noma amagciwane.
Inkinga yesi-4: Ukubaza Izithunzi Ezihlukene.
Izisombululo:
1. Ikhadi lokulawula likhululekile noma alisebenzi kahle.
2. Ukuhluleka kwe-stepper motor.
3. Ukwehluleka kweDrayivu noma ukuhlukaniswa iziqephu kwamanje kanye nezilungiselelo zesofthiwe azihambisani.
4. Iphutha lomugqa we-axis motor.
5. Ukuhluleka kwe-spindle motor.
6. Ukuphazamiseka kwe-inverter noma ukulungiselelwa kwedatha akulungile.
7. Ukuphazanyiswa kwe-electrostatic.
8. Igciwane lekhompyutha noma izinkinga zesistimu.
9. Ipulatifomu yokusebenza engalingani.
Inkinga yesi-5: Ukubaza Ngokungavamile.
Izisombululo:
1. Lawula ukwehluleka kwekhadi
2. Ukuphazamiseka kwe-inverter.
3. Indlela yefayela ayilungile.
4. Ukuphazanyiswa kwe-electrostatic.
5. Izilungiselelo zesofthiwe zinezinkinga.
6. Iphutha leDrayivu noma ukwahlukaniswa iziqephu kwamanje kusethwe ngokungalungile.
7. Ukuhluleka komugqa wedatha.
8. Ikhompyutha inenkinga yegciwane noma yesistimu.
Inkinga yesi-6: Ukugaya Okungalingani.
Izisombululo:
1. I-spindle netafula akuqondile ukuthi kulungiswe (Izimpawu zokusebenza: ukujula okuhlukile kokugaya).
2. Umsiki unenkinga.
3. Kunenkinga ngekhadi lokulawula.
4. Idrayivu ye-axis engu-Z noma inkinga yesikulufu se-axis Z.
Inkinga yesi-7: I-CNC Router Spindle Stop.
Izisombululo:
1. Spindle isifunda esifushane sangaphakathi.
2. Isivikelo samanje.
3. Iphutha lokusetha ipharamitha ye-Inverter noma ukwehluleka.
4. Lawula ukwehluleka kwekhadi.
5. I-spindle line noma i-data line short circuit.
Inkinga yesi-8: Umsindo Osebenzayo We-Spindle awujwayelekile.
Izisombululo:
1. Ukulungiselelwa kwe-inverter akulungile.
2. I-spindle ayijiki.
3. I-spindle ngokwayo inenkinga (ithwala umonakalo).
Inkinga yesi-9: Irutha ye-CNC Ibuyela Emuva noma Ebuyela Ekuqondeni Kwangempela Kwendlela Ephikisayo.
Izisombululo:
1. Shintsha ifayela ku-Notepad.
2. Shintsha i-wiring ye-inverter.
3. Guqula isiqondiso semoto ku-software.
Inkinga ye-10: Awukwazi Ukubuyela Emumva Kokusuka Ngokujwayelekile.
Izisombululo:
1. Isiqondiso esiphambene.
2. Ikhadi lokulawula linephutha noma alikhululekile.
3. Ukushintshwa komkhawulo noma ukuhluleka komugqa wedatha.
4. Ukuhluleka kweDrayivu.
5. Ukuhluleka kwezimoto.
Inkinga Yeshumi nanye: I-Spindle Iyajika Ngokuzenzakalelayo noma Yima.
Izisombululo:
1. Lawula ukwehluleka kwekhadi
2. Iphutha le-inverter.
Inkinga Yeshumi Nambili: Uma Ivula Isofthiwe, Ikhompyutha Ikhuthaza "Ukusebenza Kwehlulekile".
Izisombululo:
1. Hlola ukuthi umshayeli wekhadi akafakiwe, noma ibhodi le-PCI slot.
2. Izintambo zedatha ezi-2 okufanele zifakwe kabusha, hlola ukuthi akukho yini inaliti ephukile.
3. Inkinga yekhadi, buyisela ikhadi.
Inkinga Yeshumi Nantathu: I-CNC Router Prompts Lapho Uvula I-Software: I-alamu ye-Axes engu-3, Iphutha Lokuqalisa Inombolo Yesine.
Izisombululo:
1. Hlola ikhompuyutha futhi imigqa yedatha emi-2 ayixhunyiwe.
2. Hlola ibhokisi le-fuse ebhokisini lokulawula i-adaptha plate lishisiwe, le-fuse.
3. Hlola ukuthi ugesi ongu-85V ujwayelekile yini.
Inkinga Yeshumi Nane: Ukubaza Usayizi Ongabekwanga Kahle noma Ongalungile.
Izisombululo:
1. Hlola ukuthi indlela yesofthiwe ye-CNC ilungile noma cha.
2. Hlola usayizi wegebe phakathi kwenduku yesikulufu nezikulufu zokubopha izinto ezilula azidedeleki.
3. Hlola ukuthi imingcele yesofthiwe isethwe ngendlela efanele.
Inkinga Yeshumi Nanhlanu: Lapho I-X Axis Iya Ndawana-thize, i-Z Axis Ayiliphakamisi Ithuluzi, Faka Inkinobho Ukuya Phezulu Kodwa Yehla.
Izisombululo:
1. Hlola injini ye-Z-axis stepper isebenza ngokujwayelekile, ubukhulu bamandla kanye nokushayela okwamanje noma ukwehluleka kwabo.
2. Hlola ukuthi ulayini we-Z-axis stepper motor awulungile noma uma uthintana nezikhawu.
3. Lawula ukwehluleka kwekhadi.
Inkinga Yeshumi Nesithupha: I-Spindle Motor Ayijiki noma Ayihlehli.
Izixazululo:
1. Hlola izilungiselelo zepharamitha ye-inverter.
2. Ulayini wesiginali ye-inverter uhlehlisiwe.
Inkinga Yeshumi Nesikhombisa: Vula I-Software Boot, I-Shaft Ibonakala Ivaliwe.
Izisombululo:
1. Inkinga yeDrayivu noma ulayini wesignali ophumayo wekhompyutha ukuthintana kabi.
2. Ukuxhumana nolayini wezimoto kubi.
Inkinga Yeshumi Nesishiyagalombili: Enqubweni Yokukhawulela I-Phenomenon.
Izisombululo:
1. Hlola indlela yokubaza ingaphezu kobubanzi bezithombe.
2. Amapharamitha esofthiwe asethwe emkhawulweni wesofthiwe.
Inkinga Yeshumi Nesishiyagalolunye: I-CNC Router Software Ayikwazi Ukuvulwa Ngokujwayelekile, Izinto Ezibaziweyo Zokukhubazeka.
Izisombululo:
1. Faka kabusha isistimu nesofthiwe entsha.
2. Hlola u-X, Y isikulufu se-axis nesikulufu ukuthi akulungile.
3. I-router bit inenkinga.
Inkinga Yamashumi Amabili: Ngesikhathi Sokusebenza, I-Spindle Motor Yama Kungazelelwe noma Yaphenduka Kancane Kancane.
Izisombululo:
1. Ukusebenza kwe-voltage ukungazinzi noma ukugcwala ngokweqile, kanye nesilawuli kungaba.
2. Hlola ukuthi umugqa ophakathi nendawo uxhumekile, noma ngabe intambo ephuma ku-weld.
Inkinga Yamashumi Amabili Nanye: Lapho Ubeka Iphuzu Loqobo, Kwesinye isikhathi Liya Phambili Nakwesokudla, futhi Ibanga alilungiswa.
Izisombululo:
1. Ukuhluleka kokushintsha umkhawulo, isistimu yokubuyela enguqulweni yomkhawulo wemvelaphi yesistimu ivaliwe futhi iyagxuma, shintsha iswishi yomkhawulo.
2. Khulula intambo yokushayela bese uzama ukuyibamba iqine.
Inkinga Yamashumi Amabili Nambili: Irutha ye-CNC Ingasethwa Kabusha Ku-X Axis, Y Axis, Z Axis Position Uncertain.
Izisombululo:
1. Iswishi yomkhawulo yonakele (iswishi yomkhawulo ihlale ivaliwe), ungayishintsha.
2. Ulayini wedrayivu ophukile (i-X-axis 14-pin kanye ne-15-pin short-circuit, Y-axis 13-pin kanye ne-15-pin short circuit, Z-axis 31-pin kanye ne-15-pin short circuit), shintsha umugqa wedrayivu noma isifunda esifushane singahlukaniswa.
3. Ibhodi lomshayeli lonakele, shintsha ibhodi lomshayeli.
Ukuqapha
1. Ungawafaki lo mshini lapho umbani noma liduma, ungazifaki izindawo zikagesi ezindaweni ezimanzi, futhi ungathinti izintambo zikagesi ezingafakiwe.
2. Abasebenza emshinini kufanele baqeqeshwe ngokuqinile futhi baqaphele ukuphepha komuntu siqu kanye nokuphepha komshini ngesikhathi sokusebenza, futhi basebenzise Umshini we-CNC ngokuhambisana ngokuqinile nezinqubo zokusebenza.
3. I-voltage yokuphakelwa kwamandla iyadingeka ukuze ibe ngu-210V-230V. Uma i-voltage yokuphakelwa kwamandla ingazinzile noma kukhona okokusebenza kukagesi okunamandla amakhulu eduze, sicela ukhethe ukunikezwa kwamandla okulawulwayo ngaphansi kokuqondisa kochwepheshe.
4. Umshini kanye nekhabhinethi yokulawula kufanele kumiswe phansi, futhi ikhebula ledatha alikwazi ukuxhunywa ngogesi.
5. Ama-operators akufanele asebenze namagilavu, okungcono kakhulu ngezibuko zokuzivikela.
6. Umzimba womshini uyingxenye ye-aviation aluminium castings ye-steel structure gantry, ethambile. Lapho ufaka izikulufo (ikakhulukazi lapho ufaka i-drive motor), ungasebenzisi amandla amaningi ukuvimbela ucingo ukuthi lungasheleli.
7. Imimese kufanele ifakwe futhi iboshwe ukuze kugcinwe amathuluzi ebukhali, imimese engacacile izokwehlisa izinga lokusika futhi ilayishe kakhulu injini.
8. Ungafaki iminwe yakho ohlelweni lokusebenza lwethuluzi, futhi ungayikhiphi into yokuphotha ezinye izinjongo. Ungacubunguli izinto eziqukethe i-asbestos.
9. Ungeqi uhla lokucutshungulwa komshini, unqamule ugesi uma ungasebenzi isikhathi eside, futhi wenze ukunyakaza komshini ngaphansi kokuqondiswa kochwepheshe.
10. Uma umshini ungavamile, sicela ubhekisele esahlukweni sokuxazulula izinkinga encwadini yokusebenza noma uxhumane nomthengisi ukuze uwuxazulule, ukuze ugweme umonakalo owenziwe umuntu.
I-CNC Router Assembly
Isexwayiso: Yonke imisebenzi kufanele isetshenziswe ngaphansi kokucisha ugesi.
1. Ukuxhumana phakathi komzimba wemishini nebhokisi lokulawula,
2. Xhuma ulayini wedatha yokulawula emzimbeni omkhulu womshini ebhokisini lokulawula.
3. Ipulaki yentambo yamandla emzimbeni womshini ixhunywe kwejwayelekile 220V Ukunikezwa kwamandla kagesi.
4. Ukuze uthole ukuxhumana phakathi kwebhokisi lokulawula nekhompyutha, faka ingxenye eyodwa yekhebula yedatha endaweni yokufaka isignali yedatha ebhokisini lokulawula, bese enye ifake kukhompuyutha.
5. Xhuma isiphetho esisodwa sentambo yamandla endaweni yamandla esebhokisini lokulawula, futhi elinye ekugcineni libe elijwayelekile. 220V isokhethi yamandla.
6. Faka i-router bit engxenyeni engezansi ye-spindle ngokusebenzisa i-spring chuck. Lapho ufaka ithuluzi, 1st faka i-spring chuck yosayizi ofanele emgodini we-taper we-spindle, bese ufaka ithuluzi embotsheni ephakathi nendawo ye-chuck, bese usebenzisa i-wrench encane engahleliwe ukuze ubambe umsele oyisicaba wentamo yokuphotha ukuze ungazungezi, bese usebenzisa i-wrench enkulu ukuze uphendule inadi lokuphotha lilingane newashi ukuze uqinise ithuluzi.
I-CNC Router Operation
1. Ukuhlelwa kwezinhlobo ngokwezidingo zekhasimende kanye nezidingo zokuklama. Ngemva kokubala indlela ngendlela efanele, gcina izindlela zamathuluzi ahlukene. Walondoloze kumafayela ahlukene.
2. Ngemva kokuhlola ukuthi indlela ilungile, vula ifayela lendlela ohlelweni lokulawula umshini we-CNC (ukubuka kuqala kuyatholakala).
3. Lungisa izinto bese uchaza umsuka womsebenzi. Vula injini yokuphotha futhi ulungise inani lama-revolution ngendlela efanele.
4. Vula amandla ukuze usebenzise umshini.
Boot
1. Vula iswishi yamandla, ukukhanya kwenkomba yamandla kuvuliwe, umshini 1st usetha kabusha futhi uzihlole, i-X, Y, Z, izimbazo zibuyela endaweni eyiziro, bese ngayinye igijimela endaweni yokuqala yokulinda (imvelaphi yokuqala yomshini).
2. Sebenzisa isilawuli esibanjwa ngesandla ukuze ulungise izimbazo zika-X, Y, no-Z ngokulandelana kwazo, futhi ziqondanise nendawo yokuqala (umsuka wokucubungula) womsebenzi wokubaza. Ijubane lokuzungezisa le-spindle kanye nesivinini sokuphakelayo kukhethwe ngokufanelekile ukwenza umshini we-CNC ube sesimweni sokulinda sokusebenza.
ebaziwe
1. Hlela ifayela elizosikwa.
2. Vula ifayela lokudlulisa, dlulisela ifayela ku- Umshini we-CNC, futhi ukusikwa kwefayela kungaqedwa ngokuzenzakalelayo.
Qeda
Lapho ifayela seliqediwe, umshini uzophakamisa kancane kancane bese ugijima uye phezulu endaweni yokuqala umsebenzi.
Ukugcinwa
1. Isikhathi esiqhubekayo sokusebenza singaphansi kwamahora ayi-10 ngosuku ukuze kuqinisekiswe ukuhlanzeka kwamanzi okupholisa kanye nokusebenza okujwayelekile kwephampu yamanzi, futhi umshini wokupholisa amanzi akumele ungabi namanzi, futhi amanzi okupholisa kufanele ashintshwe njalo ukuze kuvinjwe izinga lokushisa lamanzi lingabi phezulu kakhulu. Ebusika, uma izinga lokushisa lendawo yokusebenza liphansi kakhulu, amanzi ethangini lamanzi angashintshwa nge-antifreeze.
2. Ngemuva kokusetshenziswa ngakunye komshini, qaphela ukuhlanza, qiniseka ukuthi uhlanza uthuli endaweni yesikhulumi kanye nesistimu yokudlulisela, futhi ugcobe uhlelo lokudlulisela (X, Y, Z 3 ama-ax) njalo (masonto onke). (Qaphela: izinti ezipholishiwe ze-X, Y, Z 3-axis ezipholishiwe zigcinwa ngamafutha; ingxenye yesikulufu yengezwa ngebhotela elinesivinini esikhulu; uma izinga lokushisa lendawo yokusebenza liphansi kakhulu ebusika, ingxenye yesikulufu nenduku epholishiwe (umhlahlandlela oyisikwele noma umhlahlandlela oyindilinga) kufanele igezwe ngophethiloli kuqala. , bese wengeza uwoyela, ngaphandle kwalokho ukumelana komshini wokudlulisela kuzoba kukhulu kakhulu futhi ingxenye yomshini wokudlulisela izoba yinkulu kakhulu.
3. Ukugcinwa nokuhlolwa kwezinto zikagesi kufanele kunqanyulwe, futhi kungenziwa kuphela ngemva kokuba umqaphi ungenayo isibonisi futhi inkomba yamandla wesekethe enkulu icishiwe.
Amaphuzu Azophawulwa
Amarutha e-CNC angamathuluzi awusizo ngendlela emangalisayo ezimbonini ezihlukahlukene. Kodwa izinkinga ezifana nekhwalithi ephansi yokusika, ukuguga kwamathuluzi okweqile, ukudlidliza komshini, ubukhulu bokusika obungalungile, ingxoxo yamathuluzi, nezindaba zikagesi zivamile ngenxa yokunakekelwa okungafanele kanye nokufaka ingcindezi ngezinto ezingafaneleki.
Ukuthola inkinga nokuthatha izinyathelo zokuqala kungasindisa umshini wakho ekulimaleni. Ngakho-ke, siphakamisa ukuthi unakekele futhi unakekele kahle futhi usebenzise ithuluzi elifanele lokukhiqiza kwakho ngokufanele.
