Iyini Irutha ye-CNC?
Irutha ye-CNC iwuhlobo lwekhithi yethuluzi lomshini othomathikhi eliza nesilawuli sezinombolo sekhompyutha sokuqopha, ukuqopha, umzila, ukusika, ukugaya, ukubhoboza nokugwaza izinto ezahlukene, njengokhuni, igwebu, itshe, ipulasitiki, i-acrylic, ingilazi, i-ACM, ithusi, ithusi, i-aluminium, i-PVC, i-MDF neplywood. Umshini womzila olawulwa ngekhompuyutha usebenza okungenani ngezimbazo ezingu-3, u-X, Y, no-Z, ukuze udale izimo ezinembile neziyinkimbinkimbi namakhonco, i-X-eksisi ihamba ngokuvundlile, i-axis ye-Y ihamba iqonde phezulu, i-axis engu-Z iyi-eksisi e-perpendicular kwamanye ama-eksisi angu-2, futhi la ma-axis aklanywe njenge-axi eklanyelwe ukuyibiza njenge-axis i-gantry Amarutha e-CNC. Ngaphezu kwalokho, amanye amakhithi amathuluzi omshini afika nama-eksisi A, B, kanye no-C azungeza ama-eksisi X, Y, kanye no-Z, okuyilokho esikubiza ngokuthi 4-eksisi noma 5-eksisi.
Yiziphi Izinto Ezisetshenziswa Ku-CNC Router?
Amarutha e-CNC anekhono lokusika nokugaya izinhlobonhlobo zezinto ezithandwayo ngezingcezu namathuluzi ahlukene, kusukela ngokhuni oluthambile kuya ku-aluminium eqinile, angakwazi ukuphatha cishe yonke into, okuhlanganisa:
Izinkuni.
Igwebu.
I-MDF.
Amaplastiki.
I-Acrylic.
Itshe.
Ithusi.
Umhluzi.
I-Aluminium.
Ingilazi.
I-ACM.
I-PVC.
Yini Engenziwa Irutha ye-CNC?
Irutha ye-CNC isetshenziswa kuzo zonke izigaba zokuphila, futhi ungayithola kuwo wonke amagumbi okuphila, kungaba sekhaya, ehhovisi noma endaweni yokusebenzela. Ake sibheke amathuba ayo okusebenzisa.
2D Ukuqopha.
3D Ukubaza.
Ngokhuni.
Ukwakhiwa kwe-Aluminium.
I-Acrylic Fabrication.
Imibukiso kanye nezinhlelo.
I-Architectural Millwork.
Ukwenza iKhabhinethi.
Ukwenza Izimpawu.
Ukwenza iminyango.
Ukwenza Ifenisha.
Ukwenza Isikhunta.
Imihlobiso.
Izinsimbi Zomculo.
I-Aerospace.
Usebenza Kanjani Umshini Werutha we-CNC?
Ngokusekelwe esingenisweni esishiwo ngaphambili, umshini ozenzakalelayo we-router ulawulwa yikhompyutha. Yonke imininingwane edingekayo, esesimweni salokho okubizwa ngama-G-code, ihlanganiswa ibe uhlelo lwe-CNC. Amakhodi e-G ahlanganisa u-“G” alandelwe inombolo kanye nohlobo lomyalo womsebenzi wokugaya. Njengoba lawa makhodi enziwe afane, angase asekelwe kuhlelo lwesofthiwe olusetshenziswa cishe kuyo yonke imishini elawulwa yikhompyutha. Uma yonke idatha isifakiwe futhi uhlelo selulungele ukudlala, umshini ungaqala umsebenzi wawo. Abakhiqizi bengeze amakhodi abo kumakhodi e-ISO G. Ngakho-ke, ama-post-processor ahlukahlukene akhona ukuze akhiqize izinhlelo "ezihambisanayo" ezivela ezinhlelweni ze-CAM zayo yonke imishini ehlukene.
Ngokuzungezisa ithuluzi elifanele, noma i-spindle eguqulelwe kumpahla, ngokuphambene nendawo yokusebenza eboshiwe, ukunyakaza kokusika kukhiqizwa, okudingekayo ekuqhumeni okufunayo. Lokhu sekunqunyiwe kakade kumarekhodi ngokusekelwe kumakhodi we-G. Ukunyakaza kwe-router bit eduze kwendawo yokusebenza, kuqinisekisa umumo onqunywe kusengaphambili. Lokhu kungenziwa, kuye ngomklamo we-router, ngokugudluzwa kwe-workpiece etafuleni eligudlukayo. Ngokusebenzisa wonke ama-ax, cishe wonke ama-geometri omsebenzi angenzeka njenge:
3D amamodeli wezakhiwo kanye nokwakhiwa kwamamodeli.
3D izindawo ezikhululekile.
Ama-workpieces e-Rotosymmetric.
Ukubhala incwadi 2D/3D.
Imidwebo ngaphakathi 2D/3D.
Imicu.
Ama-Grooves.
Ibiza malini Irutha ye-CNC?
Izindleko zerutha ye-CNC zihlobene eduze nokucushwa kwayo. Nakuba ukubukeka ngezinye izikhathi onomuzwa wokuthi ubona Kucishe kufane, ukugcwaliseka komsebenzi kuyafana (ukusika, umzila, ukugaya, umgodi, ukuqopha impumuzo nokunye), kodwa ngokuvumelana nokucushwa okuhlukene, intengo yayo, ukunemba, isivinini, nempilo yesevisi izohluka.
Ikhithi encane yerutha ye-CNC yabathanda ukuzilibazisa iqala ngo $2,500.00 futhi ingakhuphukela ku $5, 000.00,,;
Ithebula elijwayelekile lokuqopha le-CNC linenani elivela $3,000.00 kube $1I-0,000.00;
Umshini we-ATC CNC onokushintsha kwamathuluzi okuzenzakalelayo usukela $1I-6,800.00 kuya $2I-5,800.00;
Umshini osezingeni eliphezulu ongu-5 eksisi CNC ubiza kakhulu $1I-80,000.00;
Umshini we-CNC ohlakaniphile ungakubiza noma kuphi $8,000.00 kube $60,000.00.
Izindleko Ezengeziwe Nezimali
Ngokungeziwe emshinini ngokwawo, uzodinga ukuthenga iphakheji yesofthiwe ye-computer-aid design (CAD) ukuze udale imiklamo. Lezo zivame ukugijima noma kuphi $2,000 kube $15,000.
Ukuqeqeshwa kuvame ukubiza noma kuphi $2I-00 kuya $500 ngosuku. Kuye ngezinga lolwazi lwabasebenzi bakho, inqubo ingathatha amahora ambalwa noma izinsuku ezimbalwa. Ukufakwa nakho kuvame ukusebenza $2I-00 kuya $500 ngosuku.
Ukuthumela kuqala kumakhulu amaningana amadola futhi kungabiza kufika $2, I-000.
Abanye abathengisi banikeza amaphakheji ahlanganisa izindleko zomshini, ukuqeqeshwa, ukuthunyelwa, kanye nokufakwa. Ngakho-ke qiniseka ukubuza ukuthi ingabe iphakheji efana naleyo iyatholakala ngaphambi kokuthatha isinqumo ngokuthenga kwakho.
Ungalikhetha Kanjani Ithebula Lomzila we-CNC?
Izinhlobo Zethebula
Izinhlobo ezijwayelekile zamathebula erutha ye-CNC zifaka amatafula ephrofayili, amatafula we-vacuum, namathebula e-adsorption block. Ithebula lephrofayili libizwa nangokuthi i-fixture table. Lolu hlobo lwetafula ukucindezela ngokuqondile ucezu lokusebenza ngesikulufu sepuleti elicindezelayo, elifanele ukusika, ukugoba nezinye izinqubo, ngoba inqobo nje uma kuvuza komoya, i-vacuum adsorption ayikwazi ukumuncwa. Lithenga nini ithebula lephrofayela, amakhasimende angaphinde akhethe imodeli ewafanele ngokusekelwe ezintweni ezi-2 ezingenhla lapho ethenga Umshini we-CNC. Nokho, lokhu akunjalo ngokuphelele. Uma usebenzisa ithuluzi elinobubanzi obuncane ngokuqhathaniswa (njengethuluzi elingaphansi kuka-4mm) ukuze usike, ngenxa yokuthi igebe lincane, amanye angabuye afakwe i-vacuum-adsorbed etafuleni.
Ithebula le-vacuum liwukubeka ibhodi lokuminyana ngqo etafuleni ngemva kokuba itheyiphu yokuvala ixhunyiwe, futhi iphampu yevacuum ingavulwa ukumunca ucezu lokusebenza. Leli thebula lisindisa isikhathi esinqunyiwe futhi lifaneleka ngokukhethekile ukukhiqizwa ngobuningi embonini yomnyango wezinkuni. Ngezinye izikhathi kuyadingeka ukubeka ibhodi elincane le-MDF kuqala. Yakhiwe nge-wood fiber kanye ne-glue ngaphansi kwengcindezi ephezulu. Kukhona amapayipi noma izikhala phakathi kwe-wood fiber ngokwayo kanye ne-wood fiber. Ngakho-ke, ibhodi le-MDF lisenamandla athile okuphefumula. Inhloso yokubeka ibhodi le-MDF phezu kwetafula lokumunca i-vacuum ukuvimbela umsiki wokugaya ukuthi angalimazi itafula lomsebenzi. Ukucindezela engxenyeni eseduze nebhodi le-density iphansi kakhulu kunokucindezela komkhathi ngakolunye uhlangothi, okwenza lokho okubizwa ngokuthi ingcindezi embi. Njengezingcezu ezi-2 zengilazi zihlangene, akulula ukuhlukanisa isimiso esifanayo. Uma uphawu lungaqinile, akukho ngcindezi engalungile engakhiqizwa, okungukuthi, ingcindezi ezinhlangothini zombili ze-workpiece plate iyafana, futhi kulula ukuyihambisa.
Osayizi Bethebula
Amasayizi wethebula le-CNC router asetshenziswa kakhulu ahlanganisa 2' x 2', 2' x 3', 2' x 4', 4' x 6', 4' x 8', 5' x 10', Futhi 6' x 12'.
Indlela yokukhetha i-CNC Router Spindle?
I-spindle iyingxenye ebaluleke kakhulu yomshini we-CNC router, ovame ukuza ne-spindle esebenza kahle ukuze idlale indima yayo. Ikhwalithi ye-spindle ithinta ngokuqondile isivinini sokucubungula nokunemba, ngakho-ke ungakhetha kanjani i-spindle efanele?
1. Izinga lokwahlulela ukuthi i-spindle ingeyekhwalithi ephezulu.
1.1. Ingabe i-spindle motor isebenzisa ama-bearings anembe kakhulu? Uma ama-bearings okunemba okuphezulu angasetshenziswa, ukusebenza ukuthi i-spindle motor izoshisa kakhulu ngemva kokujikeleza kwejubane eliphezulu, okuzothinta impilo yesevisi ye-spindle motor.
1.2. Ukuthi umsindo ufana futhi uyavumelana yini uma uzungeza ngesivinini esihlukile, ikakhulukazi ngesivinini esikhulu.
1.3. Ukuthi i-spindle ingaphansi kwamandla okuqondisa kwe-radial. Inkomba eyinhloko ukuthi kungenzeka yini ukusika izinto eziqinile ngesivinini esikhulu. Amanye ama-spindle angasika kuphela izinto eziqinile ngesivinini esiphansi kakhulu, ngaphandle kwalokho ukusebenza kwe-spindle kuzolahleka kakhulu, okuzothinta ukunemba kokuphotha ngemuva kwesikhathi esithile, noma ngisho nokungasebenzi kahle.
1.4. Uma ufuna ukuphishekela ukusebenza kahle kokucubungula okuphezulu, isivinini sokucubungula kufanele sisheshe, kuyilapho inani lommese likhulu, njengokucubungula izinto zokhuni oluqinile, udinga injini yokuphotha enamandla angu-2.2KW noma ngaphezulu.
1.5. Ukucushwa okujwayelekile kwe-spindle yomshini we-CNC kunokucushwa okuhlukile ngokuya ngemininingwane yemishini.
2. Khetha i-spindle efanele ngokwezinhlelo zokusebenza ezahlukene.
2.1. Into esikwe umshini omncane we-CNC iyimpahla ethambile, ngakho amandla okuphotha angaba ngu-1.5kw - 3.0kw. Uma ukhetha ngale ndlela, ungakwazi ukufeza inhloso yokubaza futhi ugcine izindleko.
2.2. Amandla enjini yokuphotha yomzila wezinkuni we-CNC angakhethwa ngokuya ngobulukhuni bokhuni okufanele lucutshungulwe, ngokuvamile azungeze u-2.2kw - 4.5kw, le nhlanganisela futhi inengqondo kakhulu.
2.3. Amandla okuphotha omshini we-CNC wamatshe aphakeme kakhulu, ngokuvamile azungeze u-4.5kw - 7.5kw, asetshenziswa kakhulu yi-spindle motor engu-5.5kw.
2.4. Amandla okuphotha we-foam CNC cutter kufanele futhi akhethwe ngokuya ngokuqina kwegwebu okufanele kusetshenzwe. Amandla ajwayelekile angu-1.5kw - 2.2kw angakwazi ukuhlangabezana nezidingo zamakhasimende.
2.5. Ngenxa yobulukhuni obukhulu bomshini wensimbi we-CNC, amandla e-spindle motor ngokuvamile angu-5.5kw - 9kw.
Amandla amaningi we-spindle motor awachithi nje amandla kagesi kuphela, kodwa futhi andisa izindleko zokuthenga. Uma amandla amancane kakhulu, isidingo samandla okubaza ngeke sitholakale. Ngakho-ke, kubaluleke kakhulu ukukhetha amandla e-spindle motor afanelekile.
3. Ubudlelwano phakathi kwejubane lokuphotha kanye nezinto zokusika.
Uma bukhulu ubulukhuni bezinto eziqoshiwe, ijubane lokujikeleza liyancipha le-spindle. Lokhu empeleni kuqondwa kahle. Izinto ezinokuqina okuphezulu zidinga ukugaywa kancane. Uma isivinini sokuzungezisa sishesha kakhulu, ithuluzi lingase lonakale. Uma iphezulu i-viscosity yezinto eziqoshiwe, ijubane lokuphotha elisetshenzisiwe liphezulu. Lokhu ikakhulukazi okwezinsimbi ezithambile noma izinto ezenziwe umuntu.
Ububanzi be-router bit nakho kuyisici esibaluleke kakhulu ekunqumeni isivinini sokuphotha. Ububanzi bethuluzi elisebenzayo buhlobene nezinto zokucubungula kanye nomugqa wokucubungula. Uma ubukhulu bethuluzi bukhulu, ijubane lokuphotha lizohamba kancane. Ukunqunywa kwejubane lokuphotha kufanele kusekelwe ekusetshenzisweni kwe-spindle motor. Lapho isivinini sokuphotha sincipha, amandla okukhipha enjini nawo ayancipha. Uma amandla okukhiphayo ephansi kuya ezingeni elithile, azothinta ukucubungula, okuzothinta kabi impilo yamathuluzi kanye nomsebenzi. Ngakho-ke, lapho unquma isivinini sokuphotha, qaphela ukuqinisekisa ukuthi i-spindle motor inamandla athile okukhipha.
Yiziphi Izinhlobo Ezihlukene Zama-CNC Routers?
Ake sibheke izinhlobo eziyi-10 ezivame kakhulu zamarutha e-CNC ngokuya ngemisebenzi ehlukene, izimbazo, izinto zokwakha, kanye nezinhlelo zokusebenza.
Uhlobo 1: Izinhlobo Ezincane Zamabhizinisi Amancane
Thayipha 2: Izinhlobo zokuzilibazisa zama-Hobbyists
Uhlobo 3: Izinhlobo Zedeskithophu Zokusetshenziswa Ekhaya
Uhlobo 4: Izinhlobo Zezimboni Zokusebenza Ngokhuni
Thayipha 5: Izinhlobo ze-ATC ezine-Automatic Tool Changer
Uhlobo 6: Izinhlobo Ezihlakaniphile Zokwenziwa KweKhabhinethi
Thayipha 7: 4 Izinhlobo ze-eksisi ezineRotary Table
Uhlobo 8: Izinhlobo ze-eksisi ezi-5 ze 3D Modeling
Uhlobo 9: Izinhlobo Zensimbi Ze-Aluminium
Thayipha i-10: Izinhlobo Zegwebu ze-EPS ne-Sytrofoam
Iyiphi Isoftware Engasetshenziselwa Imishini Yerutha ye-CNC?
I-Type3
I-Type3 iyisixazululo sesoftware yerutha ye-CNC esiyindilinga zonke ezidingweni zokuklanywa kwezithombe zomsebenzi wokhuni. Isebenza ngaphansi kwesistimu ye-Microsoft Windows, inephakheji yesofthiwe ye-graphic design engcono kakhulu, futhi ihlanganiswe eduze nenqubo yokucubungula. Ukusuka ezinhlamvu ezilula kuye ekwenzeni iphethini eyinkimbinkimbi, i-Type3 inemisebenzi enamandla nokuguquguquka kokuxazulula zonke izinkinga eziqoshiwe ezichwepheshile. I-Type3 ilingana nayo yonke imikhuba yakho, kulula ukuyifunda nokusebenzisa. Kuyisoftware eyindilinga yokudala kanye nokucubungula okuqoshiwe. I-Type3 ingabala ngokunembile indlela yamathuluzi enezinhlangothi ezi-3, yandise indlela yokucubungula umshini, futhi ekugcineni ikhiqize indlela yokuqopha ye-CNC, futhi ekugcineni ikhiqize ikhodi yokubaza ye-CNC. Ungakhetha ngokukhululekile amathuluzi ahlukahlukene kanye nokubhoboza okufana nohlobo lwekhoni, uhlobo oluyindilinga, kanye nohlobo oluyisilinda lomzila.
Ucancam
I-Ucancam isofthiwe ekhethekile ehlanganisa i-computer aided design (CAD) kanye nokukhiqiza okusizwayo (CAM). Isetshenziswa kabanzi ekukhangiseni, izimpawu, izipho, umhlobiso, ubuciko, ukucubungula izinkuni, isikhunta neminye imikhakha.
Isofthiwe yochungechunge lwe-Ucancam inomklamo wehluzo onamandla nemisebenzi yokuhlela: isekela okokufaka kokudidiyela futhi ingadweba ihluzo ngokunembile; futhi ihlinzeka ngemisebenzi efana nekhophi yenqwaba, ukuguqulwa kobuciko, ukunqampuna okuguquguqukayo, nokuhlelwa kwamanodi ukuze kube lula ukuhlelwa kwezithombe nokuguqulwa. Ukuzalela okuzenzakalelayo nesidleke esisebenzisanayo kungakhuphula izinga lokusetshenziswa kwezinto futhi kuhlelwe ngokushesha.
Isibalo esinembile sendlela yamathuluzi engu-3-dimensional, siyashesha futhi sinembile. Uhlelo lwe-Ucancam post-machining lulula ukusetha izidingo zekhodi zemishini ehlukene. Inganciphisa umonakalo wethuluzi kanye nezinto ezibonakalayo, futhi igweme ukushiya izimpawu zommese endaweni yokusika. I-Cycloid machining ihlinzeka ngokusekelwa okuqinile kobuchwepheshe bokusika amatshe aqinile, ingilazi nezinto eziphukayo. Ngesikhathi esifanayo, izinhlobonhlobo zezindlela zemishini ezifana ne-3-dimensional, centerline, ukugaya, inlay, unqenqema kanye nekhoneni, ukudweba okuhlakaniphile, okuzungezile, ukuqoshwa kwesithombe nokukhulula isithombe kuyatholakala ngezidingo ezahlukene zamakhasimende; ukucubungula ukulingisa, imisebenzi yokulingisa, ukubonisa okulula nokusheshayo kwemiphumela yomshini, ukunciphisa inqubo yesilingo somshini, ukunciphisa izindleko zomshini.
I-ArtCAM
Uchungechunge lomkhiqizo wesoftware ye-ArtCAM luyimodeli eyingqayizivele ye-CAD kanye nesisombululo sokucubungula se-CNC ne-CAM esikhiqizwe yinkampani yaseBrithani iDelcam. Kuyisixazululo esithandwayo sesoftware ye-CAD/CAM yedizayini eyinkimbinkimbi ye-3-dimensional yokusiza, idizayini yobucwebe kanye nokucutshungulwa. Ingakwazi ukuguqula ngokushesha imibono ye-2-dimensional ibe yimikhiqizo yobuciko engu-3-dimensional. I-interface yomsebenzisi yamaShayina wonke yenza abasebenzisi baklame futhi bacubungule 3D ukukhululeka kalula, ngokushesha nangokuvumelana nezimo. Isetshenziswa kabanzi emkhakheni wokukhiqiza ukuqoshwa, ukukhiqizwa kwesikhunta, ukukhiqizwa kobucwebe, ukuklama ukupakisha, ukukhiqiza indondo nezinhlamvu zemali, nokwenza izimpawu.
Uchungechunge lwesofthiwe ye-Delcam ArtCAM lungaguqula yonke idatha yendiza efana nokusalungiswa okudwetshwe ngesandla, amafayela askeniwe, izithombe, amamephu ampunga, i-CAD namanye amafayela abe amamodeli edijithali agqamile futhi amahle anobukhulu obungu-3, futhi enze amakhodi angashayela ukusebenza kwamathuluzi omshini we-CNC. I-ArtCAM ifaka ingcebo yamamojula, lawa mamojula asebenza ngokugcwele, asebenza ngokushesha, asebenza ngokwethembeka, futhi anobuhlakani obudlulele. Kusetshenziswa imodeli yosizo ekhiqizwe yi-Delcam ArtCAM, imodeli yokusiza eyinkimbinkimbi kakhulu ingakhiqizwa ngemisebenzi ye-Boolean efana nenyunyana, ukuhlangana, umehluko, nenhlanganisela engafanele, i-superposition, kanye nokuhlanganisa. Futhi unganikeza futhi ucubungule ukukhululeka okuklanyiwe. Abasebenzisi abadingi ukuchitha isikhathi nemali ukuze bakhe amamodeli wangempela. Ngesikrini, abaklami bangabona ngokunembile imiphumela yedizayini yangempela.
I-Alphcam
I-Aphacam ivela eLycome yaseCoventry, e-UK. Kuyisoftware ye-CAM enamandla. Isofthiwe ine-contour milling enamandla kanye nenani elingenamkhawulo lamathuluzi okwenza ephaketheni. Amathuluzi wokwenza ephaketheni angakwazi ukuhlanza ngokuzenzakalelayo izinto ezisele futhi enze izilungiselelo ngendlela oyifisayo. Indlela yethuluzi nesivinini sisebenza kuwo wonke amafasitela ngesikhathi esisodwa sokulingiswa okunamandla okubonakalayo.
Isoftware ye-Aphacam yokuzenzela isidleke njengamanje iyisoftware ejwayelekile embonini yokucubungula umnyango wekhabethe. Inzuzo yalo ukuthi uhlobo lomnyango ludinga kuphela ukusungula imodeli yokucubungula (indlela yamathuluzi) kanye, futhi ingakwazi ukubona isidleke esizenzakalelayo sanoma yimuphi usayizi ngaphandle kokudweba kabusha. Uma kuqhathaniswa nesofthiwe yendabuko, ukusebenza kahle kuthuthukiswa kakhulu.
Umbono weKhabhinethi (CV)
Umbono weKhabhinethi ngu-a 3D isoftware ehlanganisiwe yekhabhinethi yokuklama ngokwezifiso ngaphansi kwesistimu yeWindows. Ingabona kalula idizayini eyisizayo enembile, futhi iqhube umklamo wezithombe ochwepheshe ngokuhambisana ngokuqinile nezicaciso zedizayini yebhizinisi. Kunikezelwe kumakhabethe namawodilobhu, kulula ukusebenza futhi kunamandla. Umbono weKhabhinethi ungasiza ngokunembile ekusungulweni kwezindonga, ukhethe futhi uklame ihluzo zomkhiqizo ojwayelekile wenkampani, ukukhiqiza amapulani aphansi ngokulinganayo, ukuphakama, ukubukwa okuseceleni, ukuhumusha okunezinhlangothi ezi-3 kanye nokubukwa okuqhume, kukhiqize ngokuzenzakalela ukubukwa okuningiliziwe, nokufanisa ngokugcwele ubunikazi bekhasimende Izidingo ezibukwayo, ukukhiqiza okuzenzakalelayo kokucaphuna okudayiswayo, ukuhlukanisa izingcaphuno ezizenzakalelayo kanye nohlu lwezingxenye ezizenzakalelayo, amaphutha ahlukanisayo angu-30 kuphela kanye nohlu lwezingxenye ezi-XNUMX. ukuthobelana okuqinile nezindinganiso zomkhakha, ukwakheka okuphelele kwekhabhinethi okunembile, ukuklama kwesitolo kungenziwa ngesikhathi sangempela esitolo ngokuvumelana nezidingo ezenziwe ngokwezifiso zekhasimende Izinhlobonhlobo zokunikezwayo nohlu lokudayisa, bese uxhuma ekupheleni kokucubungula ngemva kwefekthri ukuze ubeke ama-oda ukude, futhi uqondise ifekthri ukuthi ikhiqize futhi icutshungulwe.
Yisiphi Isilawuli Esingasetshenziswa Emishinini Ye-CNC Router?
I-Mach3 CNC Controller
I-Mach3 iyisistimu yokulawula ithuluzi lomshini ukonga futhi elinamandla lapho isebenza kukhompyutha. Ingumlawuli we-CNC odume kakhulu emhlabeni. Ukusebenza kwe-Mach3 kudinga ikhompuyutha okungenani enephrosesa engu-1GHz nesibonisi samaphikseli angu-1024×768. Kulokhu kumisa, isistimu yeWindows ingasebenza ngokugcwele. Amakhompiyutha edeskithophu azosebenza kakhulu futhi ayonga kunamakhompyutha wamanothi. Uma ikhompuyutha ingasetshenziselwa ukulawula ithuluzi lomshini, ingasetshenziswa futhi ukuhlangabezana neminye imisebenzi yeshabhu. I-Mach3 ikakhulukazi idlulisa amasiginali ngembobo ehambisanayo, futhi ingadluliselwa ngembobo yomkhiqizo. Ama-drive motors e-eksisi ngayinye yethuluzi lomshini kufanele akwazi ukwamukela amasignali wesinyathelo kanye namasignali aqondile. Wonke ama-stepper motors, ama-DC servo motors kanye nama-AC servo motors anamakhodi edijithali ayahlangabezana nale mfuneko. Uma ufuna ukulawula ithuluzi lomshini we-CNC elidala uhlelo lwalo lwe-servo lisebenzisa isixazululi ukukala indawo yethuluzi, kufanele esikhundleni se-eksisi ngayinye ufake injini yokushayela entsha.
I-Ncstudio CNC Controller
Isilawuli se-Ncstudio CNC siwuhlelo lokulawula lwe-CNC olusetshenziswa kakhulu oluvela e-China. Uhlelo lungakwazi ukusekela ngokuqondile ikhodi ye-G, ifomethi yekhodi ye-PLT kanye nokubaza okuhle okukhiqizwa yi-MASTERCAM, UG, ArtCAM, CASMATE, AUTOCAD, CorelDraw kanye nezinye isofthiwe ye-CAM/CAD. Ngaphezu kwemisebenzi yokubuya kwemanuwali, ukunyathela, okuzenzakalelayo nemvelaphi yomshini, i-Ncstudio nayo inemisebenzi eyingqayizivele efana nokulingisa, ukulandelela isibonisi esishintshashintshayo, ukulungiselelwa kwethuluzi elizenzakalelayo le-Z-axis, inkumbulo ye-breakpoint (ukuqaliswa kokweqa uhlelo) nokucutshungulwa kwe-axis ejikelezayo. Isistimu ingasetshenziswa ngezindlela ezihlukahlukene 3D Imishini ye-CNC kanye nama-routers. Ilungele zonke izinhlobo zokucubungula isikhunta esiyinkimbinkimbi, umhlobiso wokukhangisa, ukusika nezinye izimboni.
Isilawuli se-Syntec CNC
I-Syntec iwuhlelo lokulawula lwe-CNC oludumile olwakhiwe yi-Taiwan Syntec Technology Co., Ltd. I-Taiwan Syntec okwamanje iwuphawu lwesilawuli olusekelwe ku-PC oluthembisayo kakhulu. Isebenza ngokukhethekile ku-R&D, ukukhiqiza, ukuthengisa kanye nensizakalo yezilawuli ezisuselwa ku-PC. Umshini ufakwe uhlelo lwe-Syntec, ukusebenza okuzinzile, ukusebenza okulula nokuguquguqukayo, kusekela uhlelo olukabili, uhlelo lwe-3 kanye nombukiso wohlelo olu-4, izixhumanisi zomshini, ukuhlela uhlelo nokuqapha kokucubungula kwethulwa ngokwehlukana, izixhumanisi zeqembu ngalinye le-axis ziboniswa ngokuzimela, futhi iqembu ngalinye le-axis lingenziwa kanyekanye. Zungezisa izixhumanisi zohlelo, ungavele ubhale uhlelo lokucubungula, wenze ukucubungula kwe-3-dimensional endaweni ethambekele, futhi ubone kalula ukugaya, ukubhola nokuthinta. Isekela imodi yokulawula ukuxhumana kwebhasi yaseYaskawa, enciphisa kakhulu izindleko zezintambo nezidingo zesikhala, futhi ithuthukise ukusebenza kwezindleko. Ifakwe indlela yokulawula ukuxhumana kwebhasi yase-Yaskawa, ithuthukisa izinkinga zezintambo nokunwebeka kwesilawuli senhloso evamile yohlobo lwe-pulse, ukuze uhlelo lube lula, lunwebeke, futhi lube lula ukuhlangana.
Isilawuli se-DSP
Isilawuli se-DSP siyisistimu yokulawula isibambo. Isilawuli se-DSP singasebenza singaxhunyiwe ku-inthanethi. Ingahlukaniswa ngokuphelele nekhompyutha phakathi nenqubo yokuqopha futhi ingalawula ngokuqondile umshini wokuqopha. Ukusebenza kwesibambo, idizayini eyenziwe ngumuntu, isibonisi esikhulu sesikrini, isixhumi esibonakalayo sezilimi eziningi, ukusebenza okulula nokulungiswa okulula. I-algorithm isithuthukisiwe, futhi i-algorithm eyingqayizivele yokubikezela ehlakaniphile iyamukelwa ukuze inikeze ukudlala okuphelele kwamandla enjini, ibone ukucubungula okuqhubekayo kwesivinini esikhulu, ukuvumelanisa ijika nomugqa oqondile, nokwenza ijika libe bushelelezi. Ukulungiswa kwamaphutha amakhulu, okunekhono lokuhlola kuqala amadokhumenti okucubungula, ukuvimbela ukubhala noma ukuklama amaphutha ekucubunguleni amadokhumenti, nokuvimbela ukubekwa kwezinto ezidlula ibanga lokucubungula.
NK CNC Isilawuli
Uhlelo lokulawula uchungechunge lwe-NK luwumshini wokonga konke-kokukodwa onokwethenjelwa okuphezulu nokusebenza kwezindleko eziphezulu; amaswishi amancane angenisiwe, okhiye bomsebenzi wephaneli bangalungiswa, futhi izimbobo zesikhathi zingenziwa ngokwezifiso, zinikeze ukungenisa nokuthekelisa kwepharamitha kanye nemisebenzi yesipele yesistimu elula nesheshayo. Ibhodi letheminali elingemuva komshini wonke-in-one lihlinzeka 24V imbobo yokufaka amandla, imbobo ye-USB, imbobo yesondo lesandla, imbobo yokufaka amabhuleki, imbobo yokukhipha ibhuleki, imbobo yokuphuma kwe-analogi, isixhumi esibonakalayo se-servo drive (i-X-eksisi, i-Y-eksisi, i-Z-eksisi) edingwa uhlelo, izimbobo zokufaka zenjongo evamile eziyi-16 kanye nezindawo zokuphumayo eziyi-8 zenjongo evamile. Iphaneli yokusebenza ihlinzeka ngenkinobho yokumisa isimo esiphuthumayo, inkinobho yamandla kanye namaswishi ebhendi yokubhala ngaphezulu kokuphotha.
Yini Okufanele Uyazi Ngaphambi Kokuthenga?
Yini okufanele uyibheke lapho u-oda eyakho?
Ngaphambi kokutshala imali, udinga ukuvakashela umsebenzisi okhona futhi uthole i-akhawunti mathupha yomshini kumuntu oke waphila ngokuwusebenzisa. Zama ukuzivakashela ngokwakho, ngaphandle komthengisi eduze. Uzozwa ngokushesha ukuthi kube yimpumelelo kangakanani kubo.
Uma ungasitholi isitolo esiphethe umshini ofuna ukusibuka, enye indlela yokuqonda ngalo mshini iwukuthola umbukiso othile mathupha noma ku-inthanethi-usebenzisa into efana ne-Whatsapp. Lena indlela engcono kakhulu yokuqonda ukuthi umshini usebenza kanjani, futhi ungawubona uqedela umsebenzi kusukela ekuqaleni kuze kube sekugcineni.
Ungawuthenga Kanjani Umshini Werutha we-CNC?
1. Xhumana: sizokuncoma umshini ofanele wena ngemva kokwaziswa ngezimfuneko zakho, njengempahla ofuna ukuyiqopha, ubukhulu bobukhulu bento (Ubude x Ububanzi x Ubukhulu).
2. Ikhotheshini: Sizokuthumelela isilinganiso samahhala ngokuya ngomshini wakho odingekayo ngentengo ethengekayo.
3. Ukuhlola Inqubo: Zombili izinhlangothi zihlola ngokucophelela futhi zixoxisane ngayo yonke imininingwane yomyalelo ukuze zikhiphe noma yikuphi ukungaqondi kahle.
4. Ukufaka I-oda: Uma kungekho ukungabaza, sizokuthumelela i-PI (I-invoyisi ye-Proforma), bese sizosayina inkontileka nawe.
5. Ukukhiqiza: Sizohlela ukukhiqizwa ngokushesha lapho sithola inkontileka yakho yokuthengisa esayiniwe kanye nediphozithi. Izindaba zakamuva mayelana nokukhiqiza zizobuyekezwa futhi zaziswe kumthengi ngesikhathi sokukhiqiza.
6. Ukuhlolwa: Yonke inqubo yokukhiqiza izoba ngaphansi kokuhlolwa njalo nokulawulwa okuqinile kwekhwalithi. Umshini ophelele uzohlolwa ukuze kuqinisekiswe ukuthi ungasebenza kahle kakhulu ngaphambi kokuba uphume efekthri.
7. Ukulethwa: Sizohlela ukulethwa njengemibandela yenkontileka ngemuva kokuqinisekiswa ngumthengi.
8. I-Custom Clearance: Sizohlinzeka futhi silethe wonke amadokhumenti okuthumela adingekayo kumthengi futhi siqinisekise imvume yenkambiso ebushelelezi.
9. Ukusekela Nesevisi: Sizohlinzeka ngokusekela kobuchwepheshe kanye nesevisi yangaphakathi ngefoni, i-imeyili, i-Skype, i-WhatsApp ubusuku nemini.
Imibuzo Evame Ukubuzwa
Ungawusetha kanjani, uwufake futhi uwulungise kanjani umshini womzila we-CNC?
Isinyathelo 1. Setha uhlaka lomshini.
1.1. Vula ibhokisi lokupakisha futhi uhlole ukuthi ukubukeka komshini kuqinile;
1.2. Bala izinto ezibonakalayo ngokohlu lokupakisha;
1.3. Beka umshini ngamamitha angu-4 ngezansi esisekelweni kancane kancane;
1.4. Lungisa izinyawo ezi-4 ukuze zihlale phansi ngokushelela nangokulinganayo, futhi wenze indawo yokusebenza ibe sezingeni;
1.5. Susa ingxenye yekhava yangaphandle, sebenzisa indwangu kasilika ehlanzekile kanye nophalafini (noma uphethiloli) ukuze uhlanze uwoyela ovimbela ukugqwala kusikulufa sokuhola kanye nesitimela sokuqondisa ngaphandle kokushiya noma yimuphi uwoyela wokugcoba nokungcola;
1.6. Engeza amafutha okugcoba kumshini wokunyakaza njengesikulufu sokuhola kanye nesitimela somhlahlandlela ngokulandelanayo;
1.7. Misa ikhava yangaphandle, futhi uqaphele ukuthi ungagqoki futhi ungashayisani nezingxenye ezihambayo;
1.8. Gcoba kahle uhlaka lomshini.
Isinyathelo sesi-2. Faka izesekeli.
2.1. Faka ithangi lamanzi okupholisa lenjini yokupholisa, xhuma ithange lamanzi okupholisa nepayipi lokupholisa lenjini yokupholisa, 2 amanzi okupholisa ethangini lamanzi, amanzi okupholisa kufanele abe amanzi athambile;
2.2. Faka isistimu yokupholisa isiqeshana sokusebenza, xhuma ithange lokupholisa endaweni yokuphuma amanzi ye-diversion groove yombhede ngepayipi lamanzi, bese uxhuma ipayipi lamanzi eliphezulu. Engeza isipholisi se-workpiece esisebenzayo ebhokisini lokupholisa le-workpiece;
2.3. Faka ithuluzi lokusetha ithuluzi, xhuma futhi ukhiye ulayini wesiginali wethuluzi lokusetha ngoxhumano lwethuluzi lokusetha ithuluzi lomshini.
Isinyathelo sesi-3. Setha ikhabethe lokulawula ugesi.
3.1. Gcoba kahle ikhabethe lokulawula ugesi;
3.2. Xhuma futhi ukhiye isixhumi esibonakalayo sokufaka ngasinye sethuluzi lomshini nesixhumi esibonakalayo esihambisanayo sekhabhinethi yokulawula kagesi ngekhebula lokulawula;
3.3. Xhuma isixhumi esibonakalayo sokulawula okokufaka kwekhompuyutha yekhabhinethi yokulawula kagesi kukhompyutha yokulawula ngekhebula lokulawula, bese uyivala ngezikulufo;
3.4. Xhuma futhi ukhiye isikhombimsebenzisi phakathi kwekhibhodi yokusebenza kanye nekhabhinethi yokulawula kagesi ngekhebula lokulawula;
3.5. Vala ukushintsha kwamandla ekhabetheni lokulawula ugesi, bese uxhuma isokhethi yamandla ekhabetheni lokulawula ugesi ku-a 220V, Ukunikezwa kwamandla okungu-50HZ.
Isinyathelo 4. Faka isistimu yokulawula ye-CNC nesofthiwe.
4.1. Vula ikhompyutha yokulawula;
4.2. Faka isistimu yokulawula umshini enamathiselwe.
Isinyathelo sesi-5. Ukulungisa iphutha nokusebenza kwesilingo.
5.1. Ngemva kokuhlola ukuthi zonke izintambo zesignali zixhunywe ngendlela efanele, futhi isisekelo esidingekayo sihle, vula ukushintshwa kwamandla kwekhabhinethi yokulawula kagesi bese ufudumala imizuzu eyi-10;
5.2. Sebenzisa ikhibhodi esebenzayo ukuze uhlole ukuthi isimo sethuluzi lomshini nezici zokunyakaza zijwayelekile;
5.3. Ngemuva kokuthi isimo sethuluzi lomshini nezici zokunyakaza zihloliwe kahle, sebenzisa ukuhlolwa kwe-idling bese wengeza uwoyela wokugcoba kumshini wokunyakaza.
Ungawusebenzisa Kanjani Umshini Werutha we-CNC?
1. Dizayina futhi uhlele ngokwezidingo. Ngemva kokubala indlela ngendlela efanele, gcina indlela yamathuluzi ekhiqiziwe njengefayela elihlukile.
2. Ngemva kokuhlola ukuthi indlela ilungile, vula ifayela lendlela ohlelweni lokulawula lwe-CNC (ukubuka kuqala kuyatholakala).
3. Lungisa izinto bese uchaza umsuka womsebenzi. Vula i-spindle motor bese ulungisa amapharamitha ngendlela efanele.
4. Vula amandla futhi usebenzise umshini.
Vula inkinobho yamandla, ukukhanya kwenkomba yamandla kuvuliwe, umshini woku-1 wenza umsebenzi wokusetha kabusha nokuzihlola, i-X, Y, Z, i-eksisi ibuyela endaweni eyiziro, bese igijima ngayinye iye endaweni yokuqala yokulinda (imvelaphi yokuqala yomshini). Sebenzisa isilawuli ukuze ulungise izimbazo ze-X, Y, ne-Z ngokulandelana kwazo ukuze ziqondanise nendawo yokuqala (umsuka wokucubungula) womsebenzi wokubaza. Khetha kahle isivinini sokujikeleza kwe-spindle kanye nesivinini sokuphakelayo ukuze wenze umshini ube sesimweni sokulinda sokusebenza. Dlulisela ifayela elihleliwe emshinini ukuze uqedele ngokuzenzakalelayo umsebenzi wokubaza womklamo.
Ungawugcina Kanjani Umshini Werutha we-CNC?
1. Hlanza uthuli ebhokisini likagesi njalo (ngokusho kokusetshenziswa), hlola ukuthi amatheminali ezintambo kanye nezikulufu zengxenye ngayinye zikhululekile, ukuze uqinisekise ukusetshenziswa okuphephile nokuthembekile kwesekethe.
2. Ngemuva kokuthi umshini usetshenziswe njalo noma kusasa, qiniseka ukuthi uhlanza uthuli kanye nemfucumfucu endaweni yesikhulumi kanye nesistimu yokudlulisela (uma ingahlanzwa, uthuli oluningi nokungcola kuzongena ku-screw, umzila wesitimela kanye nokuthwala ngaphansi kokusebenza kwesikhathi eside. Ukuthi nje ukumelana nokujikeleza kwesikulufa sokuhola kanye ne-bearing kukhulu, okuholela ku-phenomenon ye-engra, i-transloving kancane futhi i-transloving system) Y, i-axis Z) igcotshwa futhi igcotshwe njalo (njalo ngeviki).
3. Kunconywa ukuthi isikhathi esiqhubekayo sokusebenza somshini silawulwe ngaphansi kwamahora ayi-10 ngosuku.
4. Iphampu yamanzi kanye ne-spindle kuhlobene. Kudingekile ukuhlola ukufaka esikhundleni samanzi ajikelezayo omshini, ukugcina amanzi ehlanzekile ukuze kuvinjelwe ukuphuma kwamanzi epompo ekuvinjweni, nokuvimbela i-spindle epholile amanzi ukuba isebenze emazingeni okushisa aphezulu futhi ibangele ukulimala kwengxenye; ukuze kuqinisekiswe ukusebenza okuvamile kwephampu yamanzi, Ungalokothi wenze i-spindle epholile amanzi ibonakale ishoda.
5. Uma umshini ungasetshenziswa isikhathi eside, kufanele ugcotshwe njalo (masonto onke) bese ugijima ungenalutho ukuze uqinisekise ukuguquguquka kwesistimu yokudlulisela.
Izinto Zokucatshangelwa
Uma uthola irutha ye-CNC, kufanele ukhiphe futhi uhlole umshini. Ngemva kokuvula amandla, hlola ngokucophelela ukuthi ingabe kukhona yini umonakalo ekubukeni nokuthi iwonakele yini ngenxa yomthelela ngesikhathi sokuthutha. Uma isesimweni esihle, sicela uhlole ukumiswa komshini kwezisekeli ezihambisanayo ngokwenkontileka nemiyalelo ehambisana nalesi sihloko. Umshini ufakwe uchwepheshe (okuhlanganisa ukufakwa kwe-hardware, ukususwa kwezingxenye ezingaguquki, ukufakwa komshini, izintambo ezihlukahlukene kumandla kagesi, ukufakwa kwesofthiwe, ukucushwa kwekhompyutha nokufakwa kwesofthiwe ozikhethela yona). Ngemuva kokuthi ukufakwa sekuqediwe, sebenzisa amafayela okudweba okuhlola anikezwe umenzi ukuhlola umshini. Uma ukuhlolwa kuqediwe ngendlela efanele, ukulethwa nokwamukelwa kokuhlolwa kuqedile. Ama-opharetha e-CNC adinga amakhono ekhompyutha anolwazi. Ngesikhathi sokuqeqeshwa, kufanele babe nekhono ekukhetheni isivinini esihlukile sezinto ezahlukene kanye nokusebenzisa ama-router bits ahlukene. Lokhu ngokuvamile kudinga ukunqwabelana kokuhlangenwe nakho, futhi ukwenza kahle kunenzuzo enkulu ekweluleni impilo yesevisi yemishini namathuluzi.
