Ngokusekelwe ku-OPENcontrol CNC paltform, i-OPENMill iwuhlelo lwesimanje futhi oluguquguqukayo olulawula okulula kakhulu, kuze kufike emishinini yendiza ye-CNC ehunyushwe nge-axis engu-5 ehunyushwe nge-roto. Ukuhlanganiswa okuphezulu phakathi kwezingxenye zesistimu yokulawula ye-OSAI OPENMill yomshini we-CNC we-axis engu-5, kuqinisekisa ukukhiqiza, ikhwalithi ephezulu yokuqeda kanye nokusebenziseka kalula.
Izisombululo ezihlinzekwa yizinhlelo ezintsha ze-OPENMill zenza kube lula ukufakwa kanye nokusebenza, zithuthukisa isikhathi sokuya emakethe ngenxa yamamojula e-Software athuthuke kakhulu kanye nezingxenye ze-Hardware:
● Isofthiwe ye-HMI enomhleli wengxoxo wohlelo olusebhodini lomshini we-2D nokulawula uhlelo lokulawula
● Bheka phambili ngamabhulokhi angu-1024 abalwe kusengaphambili
● Ama-algorithms we-High Speed Cutting (HSC)
● Ukulawula i-Jerk usebenzisa ama-algorithms athuthukile
● Ama-algorithms we-Spline kuma-eksisi angu-5
● Ukuphatha okuphelele kwe-axis engu-5 ngokusebenzisa uhlelo lwe-Tool Center Point (TCP).
● Ukukhethwa kwe-kinematics esebenzayo ohlelweni oluyingxenye
●Isinxephezelo se-Volumetric sakho kokubili ama-asymmetries emishini nokungahambi kahle komshini (Isinxephezelo se-Volumetric)
● I-Gantry kanye nokuphathwa kwe-eksisi ekabili
● Ukuphathwa kwamamagazini amathuluzi, impilo yamathuluzi, ithuluzi elingahleliwe, ithuluzi elinamaphakethe amaningi
● Izixazululo zephaneli yo-opharetha ezihlukene
● Isizukulwane sakamuva se-OPENcontrol CNC
● Amadrayivu ajwayelekile anesakhiwo sokubeka se-eksisi ne-spindle, anokutholwa kwenethiwekhi, axhunywe nge-fieldbus ye-Mechatrolink III.
● Amamotho ama-brushless asebenza kahle ane-transducer ephelele
● I-I/O yesilawuli kude ixhumeke nge-EtherCAT fieldbus
Isoftware ye-OSAI OPENMill
Isofthiwe ye-OPENMill iyi-ambient enembile neqondile ehlela futhi ilawule isikhungo somshini esilawula ukwenziwa kwezinhlelo ezivela ku-CADCAM yangaphandle noma endaweni kusetshenziswa ukuhlelwa kwengcaca kanye neparametric yemijikelezo namaphrofayili. Umhleli akadingi noma yiluphi ulwazi lolimi lwe-ISO olusetshenziswa yi-CNC, ngenxa yendlela elula yokusebenzisa umhleli wengxoxo ohlanganisiwe. Uma umjikelezo womshini usukhethiwe, umsebenzisi uyasizwa ngezithombe ekugcwaliseni imingcele edingekayo, okungukuthi i-matrix yokubhoboza, ukuthepha ngomugqa, ukugaya i-slot noma ukugaya iphrofayela echazwe umsebenzisi.
I-OPENMill futhi iyisixhumi esibonakalayo esisha se-OSAI HMI sokugaya. I-ambient yomsebenzisi wokugcina, eklanyelwe ukuthuthukisa ukusetshenziswa kwe-CNC, idinga imiyalo embalwa, kusukela kukhiye othambile we-Touch Screen, ukusebenzisa yonke imisebenzi eyinhloko ye-CNC. Iphinde ibe nezithombe ezihlanganisiwe zokuhlola kuqala ingxenye kanye nokuchaza izingxenye esezivele zenziwe ngomshini. Ingxenye ethile yesixhumi esibonakalayo ivumela ukwenziwa ngendlela oyifisayo isistimu ngencazelo yesithombe nokusebenza kwezinkinobho zesikrini.
Isofthiwe ye-OPENMill ifana kahle ne-OPENcontrol Software emiswe njenge-OPEN-20 futhi ihlanganisa yonke imisebenzi edingekayo ukuze ulawule imishini ene-eksisi ehlanganisiwe engu-4:
● I-Axis:
• Kudidiyelwe, I-Spindle, Isilekeleli
• I-Rotary ne-Linear, futhi uhlobo lwe-Rollover
• I-Gantry kanye ne-Dual eksisi
• Amaphutha eJiyomethrikhi asuswa ku-eksisi eyodwa nasezindizeni zomsebenzi (Isinxephezelo esiphambanayo)
● Umagazini wamathuluzi:
• Omagazini be-Linear, Planar kanye ne-Revolver
• Ukuphathwa kwethuluzi elinezikhundla ezingaguquki nezingahleliwe
• Amathuluzi okuphila kanye nokuphathwa kwamathuluzi ehlukile
• Ithuluzi futhi offset amathebula okulungisekayo
● Ukuhamba:
• Ukunyakaza kwe-Linear, Circular, Helical, Spline
• Amapharamitha wokusheshisa/wokwehlisa izinga azimele ku-eksisi ngayinye
- Ukusheshisa imigwaqo ye-trapezoidal ne-sinusoidal enomkhawulo we-Jerk
- Bheka Phambili (kufika ku-1024 amabhlogo wohlelo)
- Izihlungi ekunyakazeni kwe-eksisi okuhlelekayo
- I-Velocity Feed Forward (VFF) - Zero Shift
- Multi Block Retrace
- Qala kabusha ezinhlelweni eziphazamisekile
● Umhleli wengxoxo:
• Imijikelezo evamile yokumba nokuthepha
• Imijikelezo evamile yokugaya
• Incazelo yamaphrofayili okugaya avuliwe/avaliwe
Ohlelweni lwe-CAD, isixazululo isofthiwe ye-OPENcontrol elungiselelwe njenge-OPEN-30, eklanyelwe imishini eyinkimbinkimbi ene-eksisi ehlanganisiwe engu-5 noma ngaphezulu ngesikhathi esifanayo futhi ifika ku-64 eksisi elawulwayo, yengeza ku-OPEN-20 izici ezilandelayo:
● I-Tool Center Point (TCP)
● I-TCP yamakhanda e-Double Twist kanye nama-Prismatic ane-axis ejikelezayo engu-2 noma 3, yamatafula anyakazayo kanye nama-kinematics angajwayelekile
● I-TCP ene-spline (Umshini Osheshayo)
● I-TCP ezindizeni ezizungezisiwe
Kulokhu uhlelo lwenza izinhlelo eziyinkimbinkimbi ze 3D machining futhi eziteshini eziningana ngesikhathi esifanayo (izinqubo eziningi) zomshini onamakhanda ahlukene azimele.
Izicelo ze-PLC zomshini Wokugaya kanye nomshini we-CNC we-axis emi-5
I-SoftPLC yesikhathi sangempela, ehlanganiswe ku-CNC, iguquguquka kakhulu. Lena i-ambient yentuthuko enemisebenzi eminingana etholakalayo, ukuze kuxhunywe isilawuli nanoma yiluphi uhlobo lomshini. Amakhonsathi:
● Ukwenza izinto eziningi ngesikhathi sangempela
● Imisebenzi efika ku-250 enamazinga abalulekile ayi-10
● Umsebenzi wamabhayisikili, nobuncane bokushejula obungu-250 µSec
● Imisebenzi engaphezu kuka-450 etholakalayo
● Kungenzeka ukufaka ama-algorithms esofthiwe angaphandle asetshenziswe ngezilimi ezisezingeni eliphezulu
● Ngemishini esezingeni elengeziwe, i-OPENMill inohlelo oluzenzakalelayo olulungisekayo oluvumela, ngokwenza ngokwezifiso okuncane, ukusetshenziswa komshini ngesikhathi esifushane kakhulu.
Ukulawulwa Kwezinombolo
Umndeni we-OPENcontrol we-CNC's uyakala futhi unamandla ekhompuyutha aguquleka kalula kunoma iyiphi imfuneko eyenziwe ngokwezifiso ngaphandle kokuguqulwa kwesofthiwe noma uhlelo lokusebenza.
I-OPEN-S COMPACT enephaneli yomqhubi we-12'' yakhelwe ukulawula imishini eyinkimbinkimbi. I-interface yomsebenzisi isekelwe ku-softkey futhi iqinisekisa ukusetshenziswa kalula kwesistimu. Zonke izinkinobho ze-OPEN-S COMPACT ziwuhlobo lwe-stroke olugcwele ukuze kuqinisekiswe umbono ogcwele womsebenzi owenziwe.
Imodeli ye-OPEN-M, enephaneli ye-OPENconsole COMPACT 15'' touch screen, iyi-CNC efanela imishini eyinkimbinkimbi njengomshini we-CNC we-multi-axis 5 axis.
Uhlelo luqukethe iphaneli yomsebenzisi enekhibhodi edidiyelwe kanye nekhonsoli eyenziwe ngokwezifiso, kanye ne-CNC ezimele, ezofakwa kukhabhinethi kagesi.
Imodeli ye-OPEN-XLi inesakhiwo esifana ne-OPEN-M kodwa, ngenxa ye-i5 CPU, iyisixazululo esilingana kangcono nomshini we-CNC we-axis emi-5, lapho ukusebenza okuphezulu kuyadingeka. I-OPEN-XLi ingaqedelwa ngephaneli ye-OPENconsole operator.
Ukulungiswa kwamasistimu okulawula we-OPEN kusetshenziswa ubuchwepheshe be-OPENMill.
VULA-S COMPACT 12''
OPENconsole COMPACT 15''
Amadrayivu e-Servo nama-Servo-motor
Isixazululo se-OPENMill sidinga ukusetshenziswa kwamadrayivu e-modular afinyelela ku-480 VAC amandla, i-CNC ixhunywe nge-fieldbus ye-Mechatrolink III, eqinisekisa ukushintshaniswa kwedatha ngesivinini esikhulu ukusuka ku-CNC kuya kumadrayivu.
Ugesi owodwa kuphela ovuselelayo, onamandla afinyelela ku-22kW ku-480V, asetshenziselwa kokubili ama-axis drive kanye ne-spindle drive. I-Power supply iphinde ibe ne-350% amandla okulayisha ngokweqile amasekhondi angu-3 kuya kwangu-5 ukuthuthukisa ukusebenza okuguquguqukayo phakathi nokusheshisa kwe-eksisi.
Amadrayivu, anamandla afinyelela ku-11kW e-axis kanye no-18kW wamaspindle, afakwe ne-Safe Torque OFF edidiyelwe kanye nethuba lokuphatha i-Safety Integrate eyinhloko.
Ama-servo motors ane-inertia ephakathi ne-torque eqhubekayo esuka ku-3 kuya ku-48 Nm, afakwe i-transducer ephelele ene-20 bit resolution. Nge-torque ephezulu efika izikhathi ezi-3 torque okuzisholo kanye nesivinini motor kufika ku-5,000 rpm.
Ama-spindle motors, asuka ku-4 kuye ku-18 kW futhi ahamba ngesivinini afika ku-10,000 rpm, avumela yonke imishini yokukhipha insimbi ejwayelekile yomshini we-5 axis CNC.
OPENconsole 17'' noma 19''
Isikimu sokucushwa sezinhlelo zokulawula ze-OPEN zisebenzisa ubuchwepheshe be-OPENMill
Ikhithi ye-retrofit
Ubuchwepheshe besixazululo se-OPENMill, obubonakala ngokulungiseka okuphezulu kanye nezinga le-modularity, bufanisa izixazululo ezihlukene zokubuyisela kabusha ukuze kuthuthukiswe imishini yokugaya kanye nemishini engu-5 ye-axis CNC router. Amamojula avumela inketho yokushintsha kuphela i-CNC noma iketango lokulawula eliphelele lomshini, ukusuka ku-HMI ukuya kuma-servo-motor. Izixazululo ezi-2 ze-Retrofit ejwayelekile, zombili zifaka i-OPENMill sotware futhi yilezi:
Ikhithi ye-Retrofit 1 (ilungele ama-analog noma ama-P&D motors namadrayivu asevele efakiwe emshinini):
● I-OPEN-S CNC enephaneli ye-opharetha engu-12'', ikhibhodi nekhonsoli yomshini noma i-OPEN-M CNC enephaneli yo-opharetha engu-15'' enesikrini sokuthinta, ikhibhodi nekhonsoli yomshini.
● Imojuli yebhuloho le-analog nempendulo yebhuloho lamadrayivu e-eksisi ne-spindle, ene-analog ne-I/O yedijithali
Ikhithi ye-Retrofit 2 (isixazululo esiphelele):
● I-OPEN-S COMPACT CNC enephaneli ye-opharetha engu-12'', ikhibhodi nekhonsoli yomshini noma i-OPEN-M CNC ene-OPENconsole COMPACT 15'' iphaneli ka-opharetha ehlanganisiwe enesikrini sokuthinta, ikhibhodi nekhonsoli yomshini ene-OPEN-M CNC
● Isistimu ye-modular ye-I/O OPENrio
● Amadrayivu e-Sigma V SD
● I-brushless spindle ne-motor axis
Imininingwane Technical
CNC
I/O AMAMODULI
Amadrayivu namamotho
