Kunezinhlobo eziningi ze Imishini ye-router ye-CNC embonini ye-CNC, singawuthenga kanjani umshini ofanele umsebenzi wethu? Lesi sihloko sizonikeza isingeniso esifushane ngokusho kwezimboni nemisebenzi ehlukene, okuzokusiza ukuba wenze isinqumo.
Uyini Umshini Werutha we-CNC Futhi Usebenza Kanjani?
I-Computer Numerical Control (CNC) ifakwe ezinhlobonhlobo zobuchwepheshe nemishini emisha. Umshini owodwa odumile osetshenziswa ngale ndlela yomshini waziwa ngokuthi irutha ye-CNC.
A I-CNC router iyithuluzi lomshini we-CNC ofana kakhulu nomzila ophathwa ngesandla osetshenziswa kakhulu ukusika izinto ezihlukahlukene. Ingasiza ekusikeni izinto ezifana nokhuni, i-aluminium, itshe, izinhlanganisela, ipulasitiki, negwebu.
Ikhithi yerutha ye-CNC ifana nomshini wokugaya we-CNC. Iza nekhono lokusebenzisa isilawuli sezinombolo sekhompuyutha ukuhambisa izindlela zamathuluzi ezenza umshini usebenze. Amarutha e-CNC anciphisa imfucuza futhi andise umkhiqizo, akhiqize izinto ezihlukahlukene ngesikhathi esifushane kakhulu kunokusebenzisa eminye imishini.
Isikhathi + Imali = Umshini we-CNC
Okokuqala, Cacisa Umsebenzi Wakho Oqondile, Khetha Ikhithi Yomzila Ye-CNC Elungile.
Ungacabangi ngephutha ukuthi ukuthenga umshini owodwa kungenza wonke umsebenzi, STYLECNC ihlukanisa imishini ye-CNC router ibe amamodeli ahlukahlukene ngokwemisebenzi ehlukene.
Thayipha 1. Amarutha Amancane e-CNC
Uma umsebenzi wakho ikakhulukazi usebhizinisini elincane, isitolo sasekhaya kanye nabasezintweni zokuzilibazisa, udinga ukunemba okuphezulu komsebenzi wakho. Ngakho umshini owudingayo irutha encane ye-CNC ene-ball screw transmission. Ngalolu hlobo lomshini, sinamamodeli athile:
Thayipha 2. Amarutha ajwayelekile e-CNC
Uma usebenzela umnyango wokhuni, ifenisha kanye nomhlobiso, ukwenza imisebenzi yezandla ngokhuni, ukubaza izinkuni, ifenisha emidala kanye nezinye izimboni, ungakhetha ezivame kakhulu CNC router kits kanje:
Thayipha 3. Amarutha e-ATC CNC
Uma umsebenzi wakho uyinkimbinkimbi encane yemiklamo ehlukene, njengokuqopha nokusika iminyango yokhuni, iminyango yekhabethe, ifenisha yokhuni, amatafula okhuni, njll. Khona-ke udinga ukukhetha imishini ye-ATC CNC ene-automatic tool changer kanje:
STM1325C
Thayipha 4. Nesting CNC Router Machines
Uma umsebenzi wakho ungowokukhiqiza ifenisha yamaphaneli, ifenisha esemthethweni, iminyango yamapulangwe, amakhabethe, amapuleti, amatafula, izihlalo. Khona-ke imishini yokuzalela ye-CNC ifaneleka kakhulu kuwe:
Thayipha 5. 4 Axis kanye 5 Axis CNC Router Machines
Uma umsebenzi wakho isikhunta ezahlukene metalloid ezinkulu, khona-ke mhlawumbe uzodinga a I-axis ye-4 or I-axis ye-5 Umshini we-CNC.
Thayipha 6. Imishini Yerotha ye-Stone CNC
Uma izinto zakho zingamatshe, imabula, igwadle, njll, khona-ke umshini we-CNC wamatshe ulungele wena:
Ngakho-ke, ngaphambi kokuthenga umshini we-router ye-CNC, kufanele uchaze ngokugcwele abasebenzi bethu bokuthengisa ukuthi yini okudingeka uyenze, kuhlanganise nobukhulu kanye nempahla ye-workpiece. Bese singakuncoma umshini olungile.
Okwesibili, Qonda i-CNC Router Machine.
Kuwo wonke umkhiqizi, Isakhiwo sangaphakathi somshini we-CNC okhiqizwayo siyafana, kodwa izinga lomphakeli ohlukile lihlukile. Ngoba ubuchwepheshe babo bokukhiqiza, ubungcweti bonjiniyela buhlukile. Ngalesi sikhathi, kudingeka ukuthi ube nepheya "Yeso Lokubhoboza" ukuze ubone ngokucacile ikhwalithi yezinto ezisetshenziswa emshinini we-CNC kanye nezinzuzo kanye nokubi kwezesekeli ezisetshenzisiwe. Kodwa-ke, amakhasimende amaningi awakuqondi lokhu, futhi noma ebona umshini ngaso leso sikhathi, ngeke akwazi ukuwuhlukanisa. Manje usungakwazi ukucela abahlinzeki ukuthi bakuthumelele izingxenye ezithile zezithombe, ukuze bahlole ukuthi zisebenzisa izingxenye zangempela yini.
Okwesithathu, Ukulethwa Nokuqeqeshwa.
Ngemva kokuthola umshini, ngokuvamile ochwepheshe beza ukuzohlola umshini. Ngemva kokuxhumana nogesi, hlola ngokucophelela ukuthi ukubukeka konakele yini nokuthi ingabe umthelela ubangelwa umthelela ngesikhathi sokuthutha. Uma ingaguquki, hlola izesekeli kanye nomshini ngokuya ngemanaul yomsebenzisi. Bese ufaka umshini womshini ngochwepheshe (okuhlanganisa ukufakwa kwehadiwe, ukususwa kwezinto ezilungiswayo, ukubekwa kweplatifomu yomshini, ukuxhunywa kwezintambo zamandla ahlukahlukene, ukufakwa kwesoftware, ukucushwa kwekhompyutha, ukufakwa kwesoftware ozikhethela yona yokuqopha). Ngemuva kokuthi ukufakwa sekuqediwe, yenza umklamo noma usebenzise umklamo esiwunikeza ikhasimende ukwenza isivivinyo. Uma ukuhlolwa kuqediwe ngendlela efanele, ungayisebenzisela umsebenzi. Unjiniyela wekhasimende kufanele abe nekhono ezintweni eziyisisekelo zokusebenza kwekhompyutha. Enqubweni yokuqeqesha, kufanele babe nekhono lokuqonda isivinini sokuqopha izinhlobo ezahlukene zezinto zokusebenza nokusebenzisa amathuluzi ahlukene. Lokhu kuvame ukudinga ukunqwabelana kokuhlangenwe nakho, lokhu kuyinzuzo enkulu yokwelula impilo yomshini nethuluzi.
Ekugcineni, Umhlahlandlela Womsebenzisi.
I. Indawo Yokusebenzela.
Njengomshini wokuhlanganisa we-electromechanical wobuchwepheshe obuphezulu, umshini we-CNC router unezidingo ezithile zendawo yokusebenza.
1. Gwema umthelela oqinile kagesi, uzibuthe kanye nomunye umthelela ongathi sína emishinini yokudlulisa isignali yomshini.
2. Sebenzisa amandla kagesi angu-3-core ukuqinisekisa ukugxilwa kahle komshini futhi unciphise ukuphazamiseka.
3. Imfuneko kagesi izinzile futhi ukushintshashintsha okukhulu kuyagwenywa. Kungcono ukusebenzisa i-voltage regulator.
4. Umshini akufanele usebenze amahora amade endaweni ene-asidi eqinile ne-alkali.
II. Isondlo.
Umshini we-CNC usetshenziswa kakhulu ebhizinisini lokucubungula. Izimpushana nothuli olukhiqizwa ngesikhathi sokucubungula kuningi. Ngesikhathi sokusetshenziswa, kufanele kuqashelwe ukuze kugcinwe ukuhlanzeka nokugcotshwa kwezikulufu, izinduku ezipholishiwe, njll., kanye nokuhlanza uthuli ngesikhathi futhi kwengeze uphethiloli ezingxenyeni zokudlulisela, opharetha kufanele ahlanze, agcwalise, futhi asuse ipulaki.
III. Ukuxazulula inkinga.
8 amaphutha ajwayelekile kanye nezixazululo ze Imishini ye-CNC
1. Okufanele ukwenze uma imigqa yokuqoshwa iba banzi
1.1. Ukuthi ubude bokugxila bulungiswe kahle yini.
1.2. Isimiso samanje sikhulu kakhulu.
2. Beep beep noma ukushintsha njalo umkhawulo omuhle noma omubi lapho uqala ukusetha kabusha.
2.1. I-ejector rod yomshini ayikwazi ukufinyelela inkinobho yomkhawulo, vele uyilungise.
2.2. Oxhumana naye womugqa wedrayivu akalungile, zama ukulungisa umugqa wokushayela ngokuqinile.
2.3. Intambo yokushintsha umkhawulo ayixhunyiwe kahle, vele uxhume intambo kahle.
2.4. Iswishi yomkhawulo iphukile, vele uyishintshe.
3. Ayikwazi ukuqopha imvelaphi
3.1. Ukuthi usayizi wesakhiwo wefayela ufana nomshini.
3.2. Hlola ukuthi ingabe kukhona i-offset (OFFSET) nokuthi ukulungiselelwa kwesakhiwo kulungile yini
4. I-spindle motor ngokuzumayo iyama noma ijikeleze kancane phakathi nenqubo yokusebenza yomshini wokuqopha.
4.1. Uma i-voltage yokusebenza yomshini ingazinzile noma igcwele ngokweqile, mane ungeze i-voltage stabilizer.
4.2. Hlola ukuthi intambo emaphakathi ixhumeke kahle yini, nokuthi iziphetho zezintambo azikhohliwe yini.
5. Lapho usetha umsuka, ngezinye izikhathi ibanga le-offset eliya phambili noma kwesokudla aliqinisekile.
5.1. Iswishi yomkhawulo ayisebenzi. Ukushintsha komkhawulo kuvaliwe futhi kwaphinde kwabhampa uma isistimu ibuyela kumsuka wesistimu. Vele ushintshe ukushintsha komkhawulo.
5.2. Ulayini wedrayivu ukhululekile. Zama ukukulungisa uqine.
6. Uma ukusetha kabusha kuqalwa, izindawo ze-X-eksisi, i-Y-eksisi, ne-Z-eksisi zingahlala zingapheli.
6.1. Ukushintsha komkhawulo kuphukile (ukushintsha komkhawulo kuhlale kuvaliwe), vele ubeke esikhundleni.
6.2. Ulayini wokushayela uphukile (i-X-axis 14-pin kanye ne-15-pin short-circuit, Y-axis 13-pin kanye ne-15-pin short-circuit, Z-axis 31-pin kanye 15-pin short-circuit), vele ushintshe umugqa wokushayela noma uhlukanise isifunda esifushane.
6.3. Uma ibhodi lomshayeli liphukile, vele ufake ibhodi lomshayeli.
7. I-eksisi eyodwa noma izimbazo ezi-3 azinyakazi noma azinyakazi ngendlela engavamile.
7.1. Ikhadi lokulawula likhululekile noma linephutha.
7.2. Ukuhluleka kweDrayivu.
7.3. I-stepper motor inephutha.
7.4. Ukuhlangana kuphukile noma kukhululekile.
7.5. I-screw rod iphukile noma i-screw nut inephutha.
7.6. Isilayidi se-eksisi ehambisanayo asisebenzi kahle.
7.7. Inombolo yokuhlukanisa, yamanje, kanye nesilungiselelo somshayeli zihlukile kulezo ezisethwe ku-software.
8. I-eksisi ye-Z ayilawuleki.
8.1. Ikhadi lokulawula likhululekile noma linephutha.
8.2. Ukuphazanyiswa kwe-electrostatic.
8.3. Ikhebula le-motor z-axis linephutha.
8.4. Indlela yefayela ayilungile.
8.5. Ukuphazamiseka kwe-inverter.
8.6. Kunenkinga noma igciwane ohlelweni lwekhompyutha.
8.7. Iphutha lokusebenza.
