Imilenze iyisicelo esithengisa ama-lathe amaningi okhuni kunanoma iyiphi enye, ngoba ihlanganisa konke umshini okwazi kahle ukukwenza: izingxenye ezifanayo eziphindaphindwayo, amaphrofayili aphuza kakhulu ukujika ngesandla ngevolumu, kanye nezinga lekhwalithi lapho umlenze owodwa ongalingani wonakalisa itafula. Lo mhlahlandlela uhlanganisa izitayela zemilenze nesigaba somshini esizikhiqizayo, wenza icala lokuvumelana ngezinombolo, futhi umboze izikhala, ezomnotho, nezingxenye eziseduze ezivulwa ngumshini ofanayo.
Izitayela Zemilenze Ezihlelwe Ngokwekhono Lomshini
Imilenze yefenisha ihlukaniswa ngemindeni emihlanu yokukhiqiza, futhi umndeni ngamunye unesigaba esincane somshini esikhiqiza kahle:
| Isitayela Somlenze | Ikilasi Lomshini | Uhlamvu Lomjikelezo | Kukhuluma |
|---|---|---|---|
| Imilenze eqondile nenciphile | I-axis eyodwa ezenzakalelayo | Iphrofayili elula eqhubekayo, imijikelezo esheshayo emshinini | Imilenze ngehora ngobude bakho obuthambile |
| Kuguqulwe amaphrofayili endabuko | I-axis eyodwa noma ephindwe kabili | Ubuhlalu, ama-cove, nama-vase avela kuhlaka olulodwa oludwetshiwe | Isikhathi sokujikeleza emininingwaneni ejulile yephrofayela |
| Imilenze ye-pommel, isikwele kuya ku-round | I-axis ephindwe kabili ene-indexing | Ibhloko lesikwele eligcinwe endaweni yokuhlanganisa, liphenduke ngaphansi | Ukuqina kokuguquka ehlombe le-pommel |
| Imilenze egobile futhi egobile | I-axis engu-4 ene-spindle yokuqopha | Iphasi lokujika kanye namaphasi okuqopha anenkomba ku-clamping eyodwa | Ukubalwa komtshingo kanye nokujula okuvumelanayo okuzungeze umlenze |
| Ukusonta intambo kanye nemilenze eqoshiwe | I-axis engu-4 ene-spindle yokuqopha | Izindlela zamathuluzi ezijikelezayo eceleni kwendawo engenalutho ejikelezayo | Ukusonta iphimbo elihambisana nesethi yemilenze emi-4 |
Ukumapha kuhamba ngendlela eyodwa: umshini onama-axis amane uphendula ama-tapers alula ngenjabulo, kodwa awukho umshini onama-axis owodwa osika umtshingo. Thenga isitayela esidinga kakhulu ikhathalogi yakho esithengisayo, hhayi isitayela esidinga kakhulu osithandayo, kanye nesitebhisi sokucushwa ku umhlahlandlela wokuthenga i-lathe yokhuni ye-CNC efanele ikhombisa ukuthi yimaphi amamodeli ahlala esicongweni ngasinye.
Ukuvumelana Kweqembu: Icala Lokulwa Nokujika Ngesandla
Itafula lokudlela lidinga imilenze emine ehambisanayo, kanti i-oda lendawo yokudlela lidinga amashumi amane. Ukuphendula ngesandla kuhambisana ngekhono kanye nama-jigs; umshini ukufeza lokho ngokwencazelo, njengoba yonke imilenze isebenza ngefayela elifanayo. Ukubekezelelana okusebenzayo ku-CNC kungaphakathi kwezingxenye ze-millimeter, kuqine kakhulu kunanoma iyiphi inhlangano ezoke iveze.
Abenzi befenisha bachaza ubuhlungu ngezindlela ezijwayelekile: umlenze wesine wawuthatha isikhathi eside njengowokuqala, noma iklayenti labona ukuthi imilenze emibili yangaphambili ikhukhumala ngendlela ehlukile ekukhanyeni kwasemini. Lokho kuwukwehluleka kokuguquguquka, hhayi ukwehluleka kwesivinini, futhi ukuguquguquka kuyinzuzo yomshini. Isivinini sifika njengebhonasi: iphrofayili ethatha i-turner ejwayele ukugijima imizuzu eyishumi ngo-2 kuya ku-4 emshinini owodwa kanye cishe ingxenye yalokho ku-double axis.
Amasethi emilenze aqediwe ahambisana nezitayela ezithambile, zendabuko, neziqoshiwe kulula ukuwahlulela. Igalari yephrojekthi ye-CNC wood turning lathe, lapho ukufanisa kubonakala khona ngendlela amashidi e-spec angenakukwazi ukuyibona ngayo.
Kukhona i-dividend yesibili yokuvumelana ebonakala ezinyangeni ezimbalwa kamuva: uku-oda kabusha. Iklayenti elithenge izihlalo eziyi-6 entwasahlobo edlule li-oda ezinye ezimbili, bese umshini uphinda usebenzise ifayela eligciniwe libe yipheya elingafani. Umsebenzi wezandla ulinganisa okwangempela; ifayela liyawaphinda, okuguqula ukushintshwa okufanayo kusuka ekuphonseni inselelo okunekhono kube yibhizinisi elijwayelekile.
Ama-Blanks kanye ne-Hardwoods Zokusebenza Ngemilenze
Izimbobo zemilenze ziqala njengesitokwe esiyisikwele: ngokuvamile isikwele esingu-45 kuya ku-80 mm semilenze yokudlela kanye netafula eliseceleni, kufika ku-100 mm nangaphezulu kwemilenze yendlu yepulazi esindayo kanye nebhentshi lokusebenzela, zinqunywa amasentimitha ambalwa ngaphezu kobude obuqediwe ukuze kufakwe izingcezu zokubopha. Uhlamvu oluqondile oluphelele aluyona into ethandwayo; uhlamvu oluphuma eqakaleni elincane yilapho imilenze iphuka khona lapho isetshenziswa.
I-Beech, i-maple, i-birch, i-oki, kanye ne-raberwood zilawula ukujikisa imilenze ngoba zisika kahle, zibamba imininingwane yephrofayili, futhi zithatha ibala ngokulinganayo kuyo yonke isethi. Ukuziphatha okufanayo kohlobo okulawula konke izinhlelo zokusebenza zokukhiqiza imishini yokhuni kusebenza ku-lathe: isitovu esiqinile esiqondile siyawuvuza umsila we-blade, futhi isitovu esiqinile noma esinamafindo siyawukhokhisa. Bhukha okusanhlamvu okumangalisayo phezulu kwetafula bese uhambisa imilenze esitovini esicacile.
Umnotho Womjikelezo Ngemilenze Eyikhulu
Izibalo zokuthenga zicacile kakhulu esikalini se-batch:
✔ Ukujika ngesandla ngemizuzu eyi-10 ngomlenze ojwayelekile: imilenze eyikhulu icishe ibe amahora angu-17 okujika, ngaphambi kwemininingwane eyodwa eqoshiwe.
✔ Umshini ohlangene ngemizuzu emi-2 kuya kwemi-4 ngomlenze ngamunye: inani elifanayo lamahora angu-4 kuya kwangu-7 omshini lapho umqhubi ekhululekile phakathi kwemithwalo.
✔ I-axis ephindwe kabili: imilenze eyikhulu ifika emahoreni amabili kuya kwamane, ngaphakathi ekuseni.
✔ Imilenze eqoshiwe enama-axis amane: izikhathi zomjikelezo ziyanwebeka ngobuningi bokuqopha, kodwa okunye akukhona ukukhiqizwa okuhamba kancane, kunciphisa ukuhleleka.
Intengo yayo iqhathaniswa nomholo oqeqeshiwe, inqwaba yama-leg ayikhulu isindisa usuku lokusebenza noma ngaphezulu njalo lapho isebenza, yingakho izitolo ezithwala imithwalo zibuyisa izindleko zomshini ngonyaka wokuqala ozinzile. Isexwayiso esiqotho sisebenza ngenye indlela: isitolo esithengisa ama-leg ayi-1 ngesonto sithenga umthamo wokungasebenzi, futhi amabhendi amancane ayisebenzela kangcono.
Ngale Kwemilenze: Lokho Okumbozwa Yimishini Efanayo
Umshini ophendula imilenze yetafula awulona ithuluzi lomkhiqizo owodwa. Izitebhisi zezitebhisi kanye nezinsika ze-newel ziyimilenze ngelinye igama, zinde futhi zinciphile kodwa ziyasebenza ngokufanayo phakathi kwezindawo eziphakathi. Ama-baseball bat ayi-taper encane enesibambo esidinga amandla, uhlelo lokusebenza olwenza ukwesekwa kwe-double axis kwaduma. Ama-bed rails, izinsika zezibani, amakholomu, kanye nezinsika zesihlalo konke kusebenza ngendlela efanayo edwetshwe ngayo.
Lokho bubanzi kubalulekile kwezentengiselwano, ngoba ama-oda emilenze afika ngamaza futhi umshini uthola imali unyaka wonke kukhathalogi eseduze. Isitolo esicaphuna imilenze yefenisha namuhla kanye namaphakheji ezitebhisi ngesizini ezayo sisebenzisa umshini owodwa, umsebenzi owodwa, kanye nekhono elilodwa lokusebenza elibekwe kuzo zombili. Ubude bombhede obuthengwe ngezikhala ze-newel buphinde buqinisekise umsebenzi wemilenze esikhathini esizayo, okuyimpikiswano ethule yokulinganisa umthamo wekhathalogi eyodwa ngaphambi kwama-oda amanje.
Amaphutha Avamile Ekukhiqizeni Imilenze
✔ Ukuthenga ikhono le-single axis lekhathalogi lapho izincwadi zayo ezithengiswa kakhulu zithengiswa kakhulu.
✔ Ukugijima imilenze eqondile bese ulahlekelwa yinqwaba ukuze idabuke emaqakaleni.
✔ Ukweqa ukuphumula okuzinzile ngezitayela ezincane kanye nokuslayida imilenze engamashumi amane ngesandla.
✔ Ukusika izikhala zibe ubude obuqediwe futhi ungashiyi stub yokubamba i-chuck.
✔ Ukucaphuna umsebenzi wemilenze eqoshiwe kusukela ezikhathini zomjikelezo wemilenze ecacile.
Uhlu Lokuhlola Lomshini Wemilenze Omfushane
✔ Bhala izitayela zakho zemilenze ezi-5 ezithengiswa kakhulu bese uphawula efunwa kakhulu; leso sitayela sibeka isigaba somshini.
✔ Qinisekisa ubude obuphelele obungenalutho kanye nesigaba sesikwele ngokumelene nomlenze wakho wekhathalogi osindayo kakhulu.
✔ Qondanisa izikhathi zomjikelezo ne-oda lakho elikhulu eliphindaphindayo, hhayi isonto lakho elijwayelekile.
✔ Qinisekisa ikhono le-pommel kanye ne-index uma imilenze yokuhlanganisa eyisikwele isekhathalogu.
✔ Nika intengo yesinyathelo se-double axis ngokumelene namahora akho okujika ngesilinganiso se-batch.
imibuzo ejwayelekile ukubuzwa
Ingabe umshini owodwa ungenza imilenze yesimanje enciphile kanye nemilenze yendabuko eguquliwe?
Yebo. Zombili ziyiphrofayili eqhubekayo evela kuhlaka oludwetshiwe, futhi noma yimuphi umshini wokukhiqiza we-axis eyodwa usebenza noma yikuphi. Ukushintsha isitayela kuwukushintsha kwefayela, okuyikho kanye okwenza izitolo zekhathalogi exubile zibe abathengi bemvelo.
Ngidinga muphi umshini wemilenze egoqwe ngentambo noma nge-flute?
Umshini onama-axis amane one-spindle yokubaza. I-rotary axis ikhomba noma ijikeleza umlenze ngenkathi i-router bit isika ama-flute noma i-spiral, umsebenzi ongeke wenziwe yi-blade yokujika. Konke okungaphansi kwalelo klasi kukhiqiza amaphrofayili ayindilinga kuphela.
Zingaki imilenze ngosuku i-CNC lathe engayenza ngempela?
Umshini oqondile onemizuzu emi-2 kuya kwemine ngomlenze ojwayelekile ukhiqiza imilenze eyi-100 kuya kwengama-200 phakathi kokushintsha ngomthwalo oqhubekayo; i-axis ephindwe kabili icishe iphindwe kabili lokho. Izitayela eziqoshiwe zehla ngobuningi bokuqopha, ngakho-ke caphuna kumaphrofayili akho.
Ingabe ingaguqula imilenze ye-pommel ibe yizikwele phezulu ukuze ihlanganiswe?
Yebo, emishinini ene-indexing ebamba ingxenye yesikwele ingathinteki futhi iphenduke ngaphansi kwehlombe. Qinisekisa ikhono le-pommel ngokucacile uma ucaphuna, njengoba ukuguquguquka okuqinile kwesikwele kuya ku-round kuyisici, hhayi okunikeziwe.
Imilenze yetafula lokudlela evamile idinga usayizi ongakanani ongenalutho?
Imilenze eminingi yokudlela iqala kusukela esitokweni sesikwele esingu-60 kuya ku-80 mm cishe ubude obungu-750 mm kanye nezinti zokubopha; amatafula aseceleni asebenza amancane, imilenze yendlu yasepulazini kanye neyasebhentshini inkulu. Vumela umlenze wakho wekhathalogi osindayo ubeke isilinganiso samandla omshini.
Ingabe yonke imilenze emine kusethi iyafana ngempela?
Ngaphakathi kwezingxenyana zemilimitha, ngoba ngayinye isebenzisa uhlelo olufanayo ezindaweni ezifanayo. Ukungafani okubonakalayo okusindayo kuvela ekushintsheni kwesitoko kanye nokuthathwa kwamabala, yingakho amasethi afanayo esikwa ngezinto ezihambisanayo nezicacile.
Ingabe umshini ofanayo ungasebenza isikhathi esifushane njengezinyawo ze-bun kanye nemilenze yesofa?
Ngokuvamile yebo, phakathi kwezindawo eziphakathi nendawo ezine-stub allowance, yize umsebenzi omfushane kakhulu onamafutha kuyifomethi engakhululekile kakhulu yomshini. Uma izinyawo ze-bun zibusa kakhulu kukhathalogi, qinisekisa ubude bezingxenye ezincane kanye nezinketho zokukhahlela ngaphambi kokuthenga.
Ingabe umshini womlenze wetafula uhlukile kumshini wokusika induku yebhola le-baseball?
Umndeni ofanayo womshini, ukugcizelela okuhlukile. Amalulwane avuza ikilasi le-double axis ngokusekela isibambo esincane, umthamo womvuzo wemilenze kanye nezinketho zokufaka izinkomba. I-lathe yokukhiqiza i-double axis ihlanganisa womabili amakhathalogi, yingakho izitolo eziningi zisebenza kanjalo kanye.
Qondanisa ikhathalogi yakho yemilenze nokucushwa
Kusukela emishinini yokusika i-axis eyodwa kuya kumamodeli okusika ama-axis amane, qhathanisa uhla oluphelele lwe- Imishini yokusika izinkuni ye-CNC yokujika nokuqopha bese uthola isilinganiso samahhala esilingana nezitayela zakho zemilenze, osayizi abangenalutho, kanye namavolumu ebhetshi.
